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Siemens SINUMERIK 810D Installation And Startup Guide
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6 Assi
g
nin
g
Parameters to the Control and the PLC Pro
g
ram
6
03.96
6.1
1
AM / U/F function
6-176

Siemens AG 2000 All Rights Reserved
SINUMERIK 840D Installation and Start-Up Guide (IAD)
–
04.00 Edition
6.1
1
AM / U/F function
Note
The AM / U/F function is described in
References:
/FBA/, DE1, Extended Drive Functions
175
177
Table of Contents
Table of Contents
9
1 General Preparations
15
Preconditions
15
Standard/Export Version
16
Configuration
16
2 2 Configuration
19
Default Chapter
20
Mechanical Configuration
20
Overview
20
Mains Infeed Connection (OI, I/RF)
21
Mains Infeed Module
21
Ncu
22
PLC Start-Up
22
Electrical Configuration
23
General Configuration of SINUMERIK 840D System
23
Connection of Mains Infeed Module (U/E, I/RF)
25
Motor Connection
28
Encoder Connection
29
Connection of MMC100 and MMC102/103
30
Configuration of Components for Digitizing
32
3 Settings, MPI / OPI
35
Standard Configuration up to SW 3.1
35
Standard Configuration as from SW 3.2
40
Connection to OPI Bus
44
Connection to MPI Bus
45
Example of a Configuration of MCP and HHU Via OPI
46
Example of a Configuration of HHU Via MPI
47
Handheld Unit
52
Settings on the HHU for Software Version 4.X and Higher
53
Example: Connecting the HHU to the SINUMERIK 840D
55
Handheld Programming Unit
56
Interface Signals of the HPU
57
Standard Configuration of the HPU (Without MCP)
58
SINUMERIK 840D Installation and Start-Up Guide
59
Machine Control Panel (MCP)
66
Customer Operator Panel Interface
68
Second Machine Control Panel
69
Language Default
70
4 EMC / ESD Measures
73
Measures to Protect ESD-Sensitive Components
74
5 Power on and Power-Up
75
Start-Up Sequence
76
Power on and Power-Up
77
Power on
78
Power-Up
78
MMC100 - MMC102/103 Power-Up
80
Error During Control Power-Up (NC)
82
Drive System Power-Up
84
Machine Control Panel (MCP) Power-Up
84
MMC102/103 BIOS Setup
84
6 Assigning Parameters to the Control and the Plc Program
85
Default Chapter
87
Machine and Setting Data
87
Handling Machine and Setting Data
89
Protection Level Concept
90
Function
92
Machine Data Masking Filter (SW 4.2 and Higher)
92
Saving the Filter Settings
95
Example of Start-Up Design Concept
96
Basic Settings
99
System Data
99
Memory Configuration
102
Dynamic RAM Memory
103
Static RAM Memory
104
Scaling Machine Data
106
Axes and Spindles
108
Description of the Axis Configuration
108
Drive Configuration (FDD, SLM, MSD)
111
Setting the Axis-Specific Setpoint/Actual Value Parameters
114
Drive Parameterization (FDD, MSD)
116
Parameterization of Incremental Measuring Systems
118
Parameterization of Absolute Measuring Systems (Endat Interface)
121
Drive Optimization
124
Axis Data
127
Velocity Matching (Axis)
129
Position Controller Data (Axis)
130
Monitoring Functions (Axis)
133
Reference Point Approach (Axis)
138
Spindle Data
140
Encoder Matching (Spindle)
142
Spindle Configuration
142
Speeds and Setpoint Adjustment for Spindle
144
Spindle Positioning
145
Spindle Synchronization
146
Spindle Monitoring
148
Example: Start-Up of NCK I/O Devices
150
General Information about Starting up Linear Motors
152
Linear Motors (1FN1 and 1FN3 Motors)
152
Start-Up: Linear Motor with One Primary Part
154
Start-Up: Linear Motors with 2 Identical Primary Parts
163
Mounting Dimensions
165
Temperature Sensors for 1FN1 and 1FN3 Motors
166
Measuring System
169
Parallel Connection of Linear Motors
172
Test Measurements on Linear Motor
174
AM / U/F Function
176
System Settings for Power Up, RESET and Part Program Start
177
7 PLC Start-Up
181
Overview of Organization Blocks, Function Blocks and Dbs
184
Alarm and Message Texts
185
Alarm and Message Texts
186
Alarm Text Files for MMC 102/103
188
Alarm Text Files for HPU
190
Syntax for Alarm Text Files
192
Properties of Alarm List
195
9 Axis and Spindle Dry Run
197
Preconditions
197
Axis Test Run
198
Testing the Spindle
200
10 Drive Optimization with Start-Up Tool
203
Default Chapter
204
Instructions for Use
204
Installation
205
System Requirements
205
Starting the Program
206
Terminating the Program
206
Measuring Functions
207
Interface Signals Traverse Request and Motion Enable Drive Test
209
Aborting Measuring Functions
210
Frequency Response Measurement
211
Measurement of Torque Control Loop
211
Measurement of Speed Control Loop
212
Measurement of Position Control Loop
216
Graphic Display
219
Description
221
Gantry Axes (SW 5.1 and Higher)
221
Description
222
Trace Function (SW 4.2 and Higher)
222
Operation, Basic Display
223
Parameterization
224
Performing Measurement
227
Display Function
228
File Function
230
Print Graph
231
Analog Output (DAC)
233
10.10.1 Flow Chart for Self-Optimization
236
10.10.2 Input Options for Self-Optimization
240
11 Data Backup
245
Data Backup Via MMC 100
248
Data Backup Via MMC 102/103
254
Data Backup Via V24 on the MMC 102/103
255
Output of Drive Data Via V24 on MMC102/103
257
Output of Drive Data Via V24 on the MMC102/103
258
PLC Data Output Via V24 on MMC102/103
262
Output of the Series Start-Up File Via V24 on MMC102/103
263
Back up Hard Disk Via Norton Ghostr (SW 4.4 and Higher)
265
Saving User Data
268
Restore Data to Hard Disk
270
Several SW Versions on One MMC 103 (SW 5.2 and Higher)
272
Installing a Replacement Hard Disk (SW 4.4 and Higher)
274
Line Checksums (MD 11230 MD_FILE_STYLE)
281
Machine Data Numbers
282
Saving PLC Data
284
Machine/Setting Data
284
12 Software and Hardware Replacement
285
Software Update
285
Upgrading the MMC 100/100.2/101 Software
286
Upgrade of MMC 102/103 Software Version 4.X or Earlier
287
Upgrading the NC
288
Standard Upgrade
288
Series Start-Up Via NC Card (SW 4.4 and Higher)
289
SINUCOPY-FFS (SW 4.4 and Higher)
291
Hardware Replacement
296
Battery/Fan Replacement
296
2100 MMC
299
14 Miscellaneous
301
Tool Box Software Package
301
Content of Tool Box
301
Application of the Tool Box
301
Machine Data Access Via Part Program
302
A Abbreviations
306
B References
312
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Configuration Manual
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Siemens SINUMERIK 810D Specifications
General
Brand
Siemens
Model
SINUMERIK 810D
Category
Control Unit
Language
English
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