SKF KFGL - Page 49

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Operating instructions associated

with assembly instructions

according to EC Dir. 2006/42/EC for partly completed machinery

KFG; KFGS; KFGL; KFGC for

vehicle lubrication

Page 49

Main Page

Pump Unit Ill Level Control Monitoring, Order Code 1 and2
Table of Contents3
Explanation of Symbols and Signs7
Documentation Overview8
Safety Instructions8
- Intended Use9
- Authorized Personnel9
- Electric Shock Hazard10
- System Pressure Hazard10
- Compressed Air Hazard10
- Hydraulic Pressure Hazard10
- Explosion Protection Information11
Lubricants12
- General Information12
- Selection of Lubricants12
- Approved Lubricants13
- Lubricants and the Environment14
- Lubricant Hazards14
Overview15
Assembly16
- General Information16
- Setup and Attachment16
- Minimum Clearance Height for Installation17
Mounting Diagram18
Mounting Dimensions19
Mounting Dimensions20
Pump Elements21
Pump Element Designs21
Pump Elements with Spring-Return Pistons22
Assembly of a Pump Element with Spring Return Pistons23
Pump Elements with Positively Driven Pistons24
Assembly of a Pump Element with Positively Driven Pistons24
Pressure Regulating Valve26
Lubricant Illing27
Filler Coupling28
Filling Cylinder28
Electrical Power Supply29
General Conditions for Electrical Connections29
KFG Power Supply and Connections30
KFG Power Supply30
External Control Units30
KFGS Power Supply and Connections31
KFGS Power Supply31
Without System Monitoring32
Connectivity Counter Operation with System Monitoring32
Connectivity Timer Operation with System Monitoring33
KFGL Power Supply and Connections34
KFGL Power Supply34
KFGL Proflex for Progressive Centralized Lubrication Systems35
- KFGL Monoflex for Single-Line Lubrication Systems36
- KFGC Power Supply and Connections37
Power Supply37
Connectivity39
Pressure Relief Valve with Integrated Pressure Regulating Valve41
Fill Level Monitoring42
Order Code 1 (W1)42
Order Code 2 (W1G)43
Lubrication Line Connection45
Lubrication Line Arrangement45
Progressive System Ventilation46
Single-Line System Ventilation46
Note on the Rating Plate46
Notes on the CE Marking47
Safety Instructions50
- Disclaimer of Liability50
Lubricants50
Transport, Delivery, and Storage51
- Lubrication Units51
- Electronic and Electrical Devices51
- General Notes51
Assembly52
- Information on Assembly52
- Pump Unit Assembly Procedure52
Design and Function52
- General Information52
- Pump Housing52
- Lubricant Reservoir53
- Fill Level Monitoring53
- KFGS and KFGL Control Units53
- KFG Pump Units53
- KFGS Pump Units54
- KFGL Pump Units54
- KFGC Pump Units55
- KFGS Pump Units 5457
Functional Description in58
Functional Description in59
Functional Description: (Single-Line62
General Commissioning65
KFGS Control Unit66
Display and Control Elements of Control Screen66
Three-Digit LED Display67
LED Display69
59 9.1.3 Pushbutton Operation70
KFGS Display Mode71
KFGS Programming73
Start Programming Mode73
Change Lubrication Interval Times73
Change Operating Modes76
Change Access Code77
Programming Ranges78
62 9.3.7 Display Ranges78
KFGS Operating Modes78
Timer Operation78
Counter Operation78
No System Monitoring79
64 9.4.4 with System Monitoring79
64 9.5 Fill Level Monitoring79
Monitoring Via Piston Detector79
KFGL Control Unit81
- Display and Control Elements of Control Screen81
- Display and Control Menu83
- Main Menu83
- Info - Information Mode84
- Conig. - Coniguration Mode84
- Programming a KFGL Pump Unit88
KFGC Control Unit89
- KFGC Series (CAN Bus)89
Shutdown/Disposing91
- Temporary Shutdown91
- Permanent Shutdown91
Maintenance and Service92
- General Information93
- Maintenance and Repair93
- Service93
Operational and Pump Faults95
Operational Malfunctions95
General Information95
Malfunctions on Pump Units95
Delete Fault Notiication97
Malfunctions on KFGS Pump Units97
Display Faults97
Fault Types98
Recording Fault Times99
Malfunctions on KFGS Pump Unit with a Progressive Feeder System99
Delete Fault Notiication100
Fault Notiications100
Malfunctions on KFGL Pump Unit100
Display Faults100
Fault Types100
Malfunctions on KFGC Pump Unit101
Faults Detected by Control Unit101
Fault Types101
Read Faults101
Remedy Faults101
Technical Data102
Accessories105

SKF KFGL - Page 49

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