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MS 441
Stihl MS 441 User Manual
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ST
I
H)
STIHL MS 441
2006-06
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction
4
2 Safety
5
3 Specifications
6
Engine
6
Fuel System
6
Ignition System
6
Chain Lubrication
6
Tightening Torques
7
4 Troubleshooting
9
Clutch
9
Chain Drive, Chain Brake
10
Chain Lubrication
12
Rewind Starter
13
Ignition System
14
Carburetor
16
Engine
19
5 Saw Chain / Chain Guide
20
6 Clutch
20
Clutch Drum
22
7 Checking Operation
24
Of Chain Brake
24
Brake Band, Removal
24
Brake Lever
26
Quickstop Super Brake Lever
28
Adjusting Brake Cable
31
Brake Cable, Removal 10. and Installation
32
Cam Lever
34
Pins
35
Chain Tensioner
36
Bar Mounting Studs
38
8 Engine
38
Muffler / Spark Arresting Screen
38
Leakage Testing
40
Preparations
41
Vacuum Test
42
Pressure Test
42
Oil Seals
43
Shroud, Removal and Installation
45
Cylinder
46
Crankshaft
49
Removal
49
Installation
50
Ball Bearing / Crankcase
53
Piston
55
Removal
55
Installation
56
Piston Rings
57
Decompression Valve
58
9 Ignition System
58
Ignition Module
59
Removal and Installation
59
Ignition Timing
61
Testing the Ignition Module
61
Spark Plug Boot / Ignition Lead
62
Flywheel
64
Short Circuit Wire
65
Testing
65
Removal and Installation
65
Ground Wire
67
Pre-Separator
68
Troubleshooting Chart, Ignition System
70
Rewind Starter
73
General
73
Removal and Installation
73
Pawls
74
Rope Rotor
74
Starter Rope / Grip
75
Tensioning the Rewind Spring
76
Rewind Spring
77
Starter Rope Guide Bushing
78
11 Anti-Vibration System, Repair
79
Annular Buffers
79
Anti-Vibration Spring
80
Front Handle
80
Anti-Vibration Spring, Fuel Tank
80
Anti-Vibration Spring, Oil Tank
81
Stop Buffers
81
Front Handle
82
Front Handle with Handle Heating
84
12 Actuating Levers
85
Switch Shaft
85
Removal and Installation
85
Throttle Trigger / Throttle Trigger Interlock
86
Throttle Trigger / Throttle Trigger Interlock / Quickstop Super
88
Switch Lever
90
Throttle Trigger Interlock
91
13 Chain Lubrication
92
Pick-Up Body
92
Oil Suction Hose
92
Oil Pump
93
Repair
94
Adjustment
95
Valve
95
Oil Tank Cap
96
14 Fuel System
96
Air Filter
96
Baffle
97
Filter Base
97
Spacer Flange
99
Carburetor Removal
100
And Installation
100
Leakage Testing
101
Carburetor Repair
101
Air Flap
101
Metering Diaphragm
102
Inlet Needle
103
Fixed Jet
104
Pump Diaphragm
105
Choke Shaft / Choke Shutter
106
Throttle Shaft
108
Throttle Shutter
108
Accelerator Pump
110
Adjusting Screws
110
Carburetor Adjustment
112
Basic Setting
112
Standard Setting
113
Throttle Cable
114
Carburetor Support
115
Carburetor Housing
117
Intake Elbow, Removal and Installation
120
Impulse Hose
120
Tank Vent
121
Check
121
Removal and 17. Installation
122
Fuel Intake
122
Pick-Up Body
122
Fuel Hoses
123
Fuel Filler Cap
124
Tank Housing, Removal and Installation
125
15 Heating
125
Carburetor Heating
125
Troubleshooting Chart, Carburetor Heating Element
129
Handle Heating Systems
130
Troubleshooting
130
Heating Switch, Removal and Installation
131
Heating Element in Handle, Removal and Installation
132
Heating Element in Front Handle, Removal and Installation
132
Generator, Removal and Installation
132
Troubleshooting Chart, Handle Heating Systems and Generator
134
Summary of Test Connections and Test Values
136
Wiring Harness
138
Removal
138
Installation
139
Special Tools
142
Servicing Accessories
144
Other manuals for Stihl MS 441
Service & Repair Manual
6 pages
Instruction Manual
124 pages
5
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Stihl MS 441 Specifications
General
Displacement
70.7 cc
Weight
6.6 kg
Fuel Capacity
0.78 L
Chain Oil Capacity
0.36 l
Oil Capacity
0.36 l
Oil tank volume
0.36 l
Chain pitch
3/8"
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