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Still
Forklifts
R70-40T
Still R70-40T User Manual
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6
Maintenance
1000-hour
maintenance/
annual
maintenance
70
9
0_800-00
6
1
70
9
0_842-002
Checking
revers
ib
le
fork
arms
NOTE
This
check
is
only
required
for
reversible
fork
arms
(special
equipment).
–
Check
the
outside
of
the
fork
b
end
(1)
for
cracks.
Please
contact
the
service
centre.
234
171673
[EN]
243
245
Table of Contents
Default Chapter
3
Table of Contents
3
Foreword
11
Your Industrial Truck
12
General
12
EC Declaration of Conformity, EC Mark of Conformity
12
Information about Documentation
13
Documentation Scope
13
Issue Date and Currentness of Manual
14
Copyright and Proprietary Rights
14
Explanations of the Signal Terms Used
15
Explanation of the Cross-References
15
Definition of Directions
16
Sample Graphics
16
Environmental Considerations
17
Packaging
17
Disposal of Units and Batteries During Repair Work
17
Introduction
19
Use of Truck
20
Proper Use
20
Proper Towing Usage
20
Impermissible Use
20
Place of Use
21
Use of Working Platforms
22
Residual Risk
23
Residual Dangers, Residual Risks
23
Special Risks When Using the Forklift Truck and Attachments
24
Overview of Hazards and Countermeasures
26
Risk for Employees
28
Safety
29
Definition of Terms Used for Responsible Persons
30
Operating Company
30
Specialist
30
Drivers
30
Essentials for Safe Operation
33
Insurance Coverage on Company Premises
33
Changes and Retrofitting
33
Warning Regarding Non-Original Parts
34
Damage, Defects and Misuse of Safety Devices
34
Tyres
35
Medical Equipment
35
Safety Inspections
36
Regular Safety Check of the Industrial Trucks
36
Regular Safety Check of the Fuel Gas System
37
Regular Checking of Harmful Substances in the Exhaust
37
Insulation Testing
38
Safety Regulations When Handling Consumables
39
Permissible Consumables
39
Oils
39
Lpg
40
Hydraulic Fluid
43
Battery Acid
44
Coolant
45
Disposal of Consumables
46
Emissions
47
Overviews
49
General View
50
Versions of Driver's Compartment
52
Driver's Compartment, Single Pedal Version
52
Driver's Compartment, Dual-Pedal Version
54
Operating and Display Elements
56
Display and Operating Unit
56
Direction of Travel/Flasher/Fault Multi-Function Display
57
Mini-Console
57
Identification Points
58
Overview
58
Nameplate
59
C. U. R. Data
60
Vehicle Identification Number
60
Accessories
61
Special Equipment and Variants
61
Attachments
62
Accessory Overview
62
Operation
63
Checks and Operations Prior to Start-Up
64
Visual Inspections
64
Opening the Bonnet
65
Checking the Engine Oil Level
66
Filling the Washer System
67
Checking the Condition of the Wheels and Tyres
67
Opening LPG Cylinders
68
Opening the LPG Tank Shut-Off Valve
69
Adjusting the MSG 65/MSG 75 Driver's Seat
70
Adjusting the MSG 20 Driver's Seat
73
Adjusting the Steering Column
75
Start-Up
76
Turning on the Key Switch
76
Starting the Engine
78
Operating the Signal Horn
79
Restraining Belt
80
Checking Function of Brake System
83
Checking Function of Steering System
84
Setting the Traction Programs
85
Driving
86
Safety Regulations When Driving
86
Driveways
88
Driving (Single-Pedal Operation with Multiple Lever Version)
90
Driving (Single-Pedal Operation with Version Including Mini-Console)
94
Driving (Two-Pedal Operation)
98
Service Brake
101
Operating the Parking Brake
103
Steering
104
Lifting
105
Lifting System Variants
105
Lift Mast Versions
105
Malfunction During a Lifting Operation
106
Controls, Lifting System
108
Lifting System, Multi-Lever Operation
109
Fork Extension
110
Operation with Reversible Forks
110
Working with Loads
112
Safety Regulations When Handling Loads
112
Prior to Taking up a Load
113
Carrying Loading Units
114
Hazard Area
114
Transporting Pallets
115
Transport of Swinging Loads
116
Taking up Loads
117
Transporting Loads
120
Depositing and Retrieving Loading Units
123
Driving on Ascending and Descending Slopes
124
Driving on Lifts
124
Driving on Loading Bridges
125
Working with Attachments
126
Assembling Attachments
126
Depressurising Connections for Attachments
127
General Information on Control of Attachments
128
Controlling Attachments Using Multi-Lever Controls
129
Operating Attachments Using Multi-Lever Controls and the 5Th Function
130
Taking up a Load Using Attachments
131
Operation of Additional Equipment
132
Switching Lighting on and off (Special Equipment)
132
Switching Flashing Light off and on
133
Switching Hazard Warning System off and on (Special Equipment)
134
Switching Direction Indicators off and on
135
Operating the Windscreen Wiper/Washer
135
Cab
136
Heater
137
Driving with Cruise Control
137
Trailer Operation
140
Towed Load
140
Coupling the Trailer
141
Towing Trailers
143
Operation of Indicator and Operating Unit
144
Displays
144
Setting and Changing the Displays
145
Setting the Date or Time
145
Resetting the Daily Kilometres and Daily Operating Hours
146
Setting the Language
146
Fleet Manager Functions
147
Additional Settings
147
Error Messages
148
Diagram
148
Fault Code Table
149
SAFETY BELT Message
152
Message SITZSCHALTER (SEAT SWITCH)
155
AIR FILTER Message
157
BREMSE ANZIEHEN (APPLY HANDBRAKE!) Message
157
GABELN ABSENKEN (LOWER FORKS) Message
158
REFERENCE LIFT Message
159
FAHRGEBER (ACCEL. SENSOR) Message
159
BREMSGEBER (BRAKE SENSOR) Message
160
SURVEILLANCE Message
160
MOT/GEN-TEMP (MOT/GEN TEMP) Message
161
LENKEN (STEERING) Message
161
OELDRUCK (OIL PRESSURE) Message
162
KUEHLMITTELSTAND (COOLANT LEVEL) Message
162
KUEHLMITTELTEMP (COOLANT TEMP.) Message
163
UEBERTEMPERATUR (OVERHEATING) Message
163
Operation in Special Operating Situations
164
Transport
164
Towing
166
Crane Loading
166
Frequent Short-Term Operation
169
Jump Starting
170
Behaviour in Emergencies
172
Procedure if Truck Tips over
172
Emergency Lowering
173
Disconnecting the Battery
174
Refuelling
175
Changing the LPG Cylinder
175
Filling the LPG Tank
178
Shut-Down
181
Parking the Truck Securely
181
Measures for Prolonged Shutdown, Storage of Truck
183
Returning to Service after Storage
184
Maintenance
187
General Maintenance Information
188
Qualifications of Personnel
188
Information Regarding Performing Maintenance
188
Overview of Areas Requiring Maintenance
190
Intervals for Maintenance and Inspection
191
Ordering Spare Parts and Wearing Parts
195
Quality and Quantity of the Required Operating Materials
195
Maintenance Data Table
196
Safety Instructions for Maintenance
198
General Information
198
Carrying out Work on the Hydraulic Equipment
198
Working on Electrical Equipment
198
Working on the Ignition System
199
Working on Gas Fuel (LPG) System
199
Safety Devices
200
Set Values
200
Raising and Jacking up
201
Working at the Front of the Forklift Truck
202
Preparation for Maintenance
204
Installing and Removing the Floorplate
204
Removing and Installing the Rear Covering
205
Cleaning
206
Cleaning the Truck
206
Cleaning the Electrical System
207
Clean Load Chains
207
Cleaning the Windscreens
208
After Washing
208
Maintenance after First 50 Operating Hours
209
Maintenance During the Break-In Period
209
Maintenance as Required
210
Cleaning the Radiator, Checking for Leaks
210
Topping up Coolant and Checking Coolant Concentration
210
Changing the Air Filter Insert
212
Servicing the Battery
214
Maintaining Hydraulic Equipment
217
Servicing Wheels and Tyres
218
Checking Adjustment of the Footbrake
219
Checking the Parking Brake Setting
220
Lubricating Joints and Controls
221
Checking the Door Latch
221
Maintaining the Steering Axle
221
Servicing the Mast Bearing
224
Load Chain Maintenance
224
Lubricating the Lift Mast and Roller Track
227
Maintaining the Restraining Belt
227
Maintaining the Restraint System
229
Check Driver's Seat
229
Replacing Fuses
229
Attachment Maintenance
231
500-Hour Maintenance/Semi-Annual Maintenance
232
Checking the Evaporator and Pressure Regulator
232
1000-Hour Maintenance/Annual Maintenance
233
Work that Must also be Carried out
233
Maintainance of Drive Axle
233
Adjusting the Parking Brake
234
Lubricating the Parking Brake Lever Bearing and Ratchet
234
Checking the Counterweight Attachment
234
Changing the Engine Oil and Filter
234
Checking the Ribbed V-Belt
236
Replacing the Spark Plugs
237
Checking the Exhaust Gas System
237
Changing the LPG Filter
237
Overhauling the LPG System
239
Checking the Lambda Control System
240
Checking the Heating System for Leaks
240
Check Lift Cylinders and Connections for Leaks
240
Maintain Lifting System
241
Checking the Clearance between Fork Carriage Stop and Run-Out Stop
243
Checking the Fork Arms
243
Checking Reversible Fork Arms
244
3000-Hour Maintenance/Two-Year Maintenance
245
Work that Must also be Carried out
245
Changing the Gear Lubricant Oil
245
Checking the Wheel Bearing
246
Checking the Engine Mountings
246
Replacing Hoses in the LPG System
247
6000-Hour Maintenance
249
Work that Must also be Carried out
249
Changing the Hydraulic Oil and Filter
249
9000-Hour Maintenance/Five-Year Maintenance
253
Work that Must also be Carried out
253
Changing the Coolant
253
10-Year Maintenance
256
Checking the LPG Tank
256
Technical Data
257
Dimensions
258
VDI Datasheet
259
Wheels and Tyres
262
Fuse Assignment
263
Fuse Assignment in Main Fuse Holder
263
Fuse Assignment Special Equipment
264
Circuit Diagrams
265
Hydraulics
266
Hydraulic Circuit Diagram
266
Electrical Equipment
268
Legend for Circuit Diagrams
268
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Still R70-40T Specifications
General
Brand
Still
Model
R70-40T
Category
Forklifts
Language
English
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