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TECO F510 series User Manual

TECO F510 series
555 pages
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Table of Contents

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Questions and Answers:

TECO F510 series Specifications

General IconGeneral
Control MethodV/F control, sensorless vector control
Cooling MethodForced air cooling
Enclosure RatingIP20
Overload Capacity150% for 60 seconds
Protection FunctionsOvercurrent, overvoltage, undervoltage, overload, overheating
CommunicationRS-485
Braking UnitBuilt-in
Power Range0.4kW
Operating Temperature-10°C~+50°C
Storage Temperature-20°C~+60°C
Humidity5%~95% (non-condensing)
AltitudeUp to 1000m above sea level. Derating required above 1000m.
Input Voltage3-phase 200 ~ 240VAC, 3-phase 380 ~ 480VAC

Summary

Chapter 1 Safety Precautions

1.1 Before Supplying Power to the Inverter

Safety precautions before powering the inverter, including wiring and potential hazards.

1.2 Wiring

Safety guidelines for inverter wiring, grounding, and testing.

1.3 Before Operation

Critical checks before operating the inverter, including capacity matching and cable length.

1.4 Parameters Setting

Cautionary notes regarding parameter settings and auto-tuning.

1.5 Operation

Safety guidelines for operating the inverter, including cover installation and terminal touching.

1.6 Maintenance, Inspection and Replacement

Safety procedures for maintenance, inspection, and replacement operations.

1.7 Disposal of the Inverter

Guidelines for proper disposal of the inverter as industrial waste.

Chapter 2 Model Description

2.1 Nameplate Data

Importance of verifying inverter nameplate for correct rating and application matching.

2.2 Model Identification

Explanation of the model designation codes and their meanings.

Chapter 3 Environment and Installation

3.1 Environment

Environmental conditions affecting inverter operation and lifespan, including protection class and ambient conditions.

3.2 Installation

Guidelines for installing the inverter, including required clearance for heat dissipation.

3.2.3 Warning Labels

Important warning information located on the front cover that must be read before installation.

3.2.4 Removing the Front Cover and Keypad

Instructions on how to remove the front cover and keypad for wiring access, noting differences in types.

3.3 Inverter Wiring

Guidelines for connecting wires to the inverter, including wire gauges and terminal torque specifications.

3.3.2 Wiring Peripheral Power Devices

Cautions and guidelines for wiring peripheral power devices, including capacitor discharge and grounding.

3.3.3 General Wiring Diagram

Standard wiring diagrams illustrating main circuit and control circuit connections for different inverter types.

3.3.5 Wiring for Control Circuit Terminals

Identification of control circuit terminals for various inverter types and protection classes.

3.3.6 Wiring for Main Circuit Terminals

Description of main circuit terminals and screw sizes for IP00/IP20 and IP55 types.

3.4 Inverter Specifications

Basic specifications for 200V and 400V class inverters, including power, current, voltage, and frequency ratings.

3.5 Inverter De-rating Based on Carrier Frequency

De-rating curves illustrating current reduction based on carrier frequency for 200V and 400V models.

3.6 Inverter De-rating Based on Temperature

Guidelines for adjusting inverter rated current based on ambient temperature.

3.7 Inverter Dimensions

Detailed dimensions (W, H, D, etc.) for various inverter models in mm and NW.

Chapter 4 Keypad and Programming Functions

4.1 LED Keypad

Description of the LED keypad's display and keys, including status indicators.

4.1.1 Keypad Display and Keys

Detailed explanation of the seven-segment display and keypad keys for parameter navigation and editing.

4.1.3 LED Indicator Description

Explanation of the various LED indicators (FAULT, FWD, REV, RUN, SEQ, REF) and their states.

4.1.4 Power-up Monitor

Description of how to monitor inverter signals and change display settings at power-up.

4.1.5 Modifying Parameters/ Set Frequency Reference

Step-by-step examples for modifying parameters and setting frequency references using the keypad.

4.1.6 Operation Control

Diagram illustrating the sequence of operation control states (stopped, running) and corresponding LED indicators.

4.2 LCD keypad

Description of the LCD keypad's display and keys for parameter navigation.

4.2.2 Keypad Menu Structure

Overview of the inverter's main menu structure, including monitor mode and parameter group mode.

Programming Mode

Explanation of how to read or change inverter parameters using the programming mode.

4.3 Parameters

A table listing all parameter groups and their respective names.

Group 00 Basic Parameters

Description of basic parameters, including codes, names, settings, defaults, units, and control modes.

Group 01 V/F Control Parameters

Description of V/F control parameters, including codes, names, settings, defaults, units, and control modes.

Group 02 IM Motor Parameters

Description of IM motor parameters, including codes, names, settings, defaults, units, and control modes.

Group 03 External Digital Input and Output Parameters

Description of external digital input and output parameters.

Group 04 External Analog Input and Output Parameters

Description of external analog input and output parameters.

Group 05 Multi-Speed Function Group

Description of multi-speed function parameters, including frequency settings and acceleration/deceleration times.

Group 06 Automatic Program Operation Parameters

Description of automatic operation mode selection and frequency settings for various stages.

Group 07: Start /Stop Parameters

Description of parameters related to starting and stopping the inverter, including momentary power loss and auto-restart.

Group 08 Protection Parameters

Detailed description of protection parameters, including stall prevention, motor overload, over-voltage, and under-voltage protection.

Group 09: Communication Parameters

Description of communication parameters, including station address, mode selection, and baud rate.

Group 10: PID Parameters

Detailed description of PID parameters, including target value, feedback source, and control modes.

Group 11: Auxiliary Parameters

Description of auxiliary parameters like direction lock, carrier frequency, and S-curve settings.

Group 12: Monitoring Parameters

Description of monitoring parameters, including display screen selection, PID feedback, and line speed.

Group 13 Maintenance Function Group

Description of maintenance functions, including inverter rating selection and software version.

Group 14: PLC Setting Parameters

Parameters for configuring the built-in PLC function, including timer set values and input/output assignments.

Group 15: PLC Monitoring Parameters

Description of PLC monitoring parameters, including current values for timers and comparators.

Group 17: IM Motor Automatic Tuning Parameters

Parameters for IM motor configuration, including mode selection and motor data.

Group 18: Slip Compensation Parameters

Parameters for adjusting slip compensation gain and limit to improve speed accuracy.

Group 20 Speed Control Parameters

Parameters for speed control, including ASR gain, integral time, and delay time settings.

Group 21 Torque Control Parameters

Parameters for controlling torque limits, including positive, negative, and regenerative torque.

Group 22: PM Motor Parameters

Parameters specific to PM motors, including rated power, voltage, current, and pole number.

Group 23 Pump & HVAC Function Parameters

Parameters for pump and HVAC applications, including function selection and pressure settings.

Group 24 Pump Control Function Parameters

Parameters for pump control, including selection of pump control function and relay functions.

Chapter 5 Check Motor Rotation and Direction

5.1 LED Keypad Display

Description of the LED keypad display states for stopped and running conditions.

5.2 LCD Keypad Display

Description of the LCD keypad display states for stopped and running conditions.

Chapter 6 Speed Reference Command Configuration

6.1 Reference from Keypad

Setting the speed reference using the keypad.

6.2 Reference from External Analog Signal (0-10V / 4-20mA)

Connecting and configuring external analog signals for speed reference.

6.3 Reference from Serial Communication RS485 (00-05=3)

Setting the speed reference via serial communication using RS485.

6.4 Reference from two Analog Inputs

Using two analog inputs (AI1, AI2) for master and auxiliary frequency reference.

6.5 Change Frequency Unit from Hz to rpm

Changing the display unit from Hz to RPM using motor pole number.

Chapter 7 Operation Method Configuration (Run / Stop)

7.1 Run/Stop from the Keypad (00-02=0) – Default Setting

Using the keypad's RUN and STOP keys for drive operation and direction control.

7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1)

Using external contacts or switches for Run and Stop operations.

7.3 Run/Stop from Serial Communication RS485 (00-02=3)

Controlling Run/Stop operations via serial communication using RS485.

Chapter 8 Motor and Application Specific Settings

8.1 Set Motor Nameplate Data (02-01, 02-05)

Setting motor rated power and current based on the motor nameplate data.

8.2 Acceleration and Deceleration Time (00-14, 00-15)

Setting the acceleration and deceleration times for output frequency.

8.3 Torque Compensation Gain (01-10)

Setting the torque boost for the motor.

8.4 Automatic Energy Savings Function (11-19)

Enabling or disabling the automatic energy saving (AES) function.

8.5 Emergency Stop

Configuring the emergency stop function using digital input terminals.

8.6 Direct / Unattended Startup

Preventing automatic startup when a run command is present at power-up using USP command.

8.7 Analog Output Setup

Setting up analog output signals for AO1 and AO2, including gain and bias adjustments.

Chapter 10 Troubleshooting and Fault Diagnostics

10.1 General

General information on inverter fault detection and self-diagnosis.

10.2 Fault Detection Function

How the inverter detects faults and provides information.

Table 10.2.1 Fault information and possible solutions

Table listing fault codes, descriptions, causes, and possible solutions.

OV Over voltage

Troubleshooting for over-voltage faults.

UV Under voltage

Troubleshooting for under-voltage faults.

OH1 Heat sink overheating

Troubleshooting for heat sink overheating.

OH4 Motor overheating

Troubleshooting for motor overheating.

OL1 Motor overload

Troubleshooting for motor overload.

OL2 Inverter overload

Troubleshooting for inverter overload.

OT Over torque detection

Troubleshooting for over-torque detection.

UT Under torque detection

Troubleshooting for under-torque detection.

bb1 External base block (Terminal S1)

Troubleshooting for external base block on terminal S1.

EF9 error of forward/reversal rotation

Troubleshooting for errors related to forward/reverse rotation.

SE01 Range setting error

Troubleshooting for parameter range errors.

SE02 Digital input terminal error

Troubleshooting for multi-function input setting errors.

EF4 External fault (S4)

Troubleshooting for external fault on terminal S4.

EF5 External fault (S5)

Troubleshooting for external fault on terminal S5.

EF6 External fault (S6)

Troubleshooting for external fault on terminal S6.

CF07 Motor control fault

Troubleshooting for motor control faults in SLV mode.

CF08 Motor control fault

Troubleshooting for motor control faults in PMSLV mode.

FU fuse open

Troubleshooting for blown DC bus fuse.

LOPBT Low flow fault

Troubleshooting for low flow faults.

HIPBT High flow fault

Troubleshooting for high flow faults.

LPBFT Low pressure fault

Troubleshooting for low pressure faults.

SE03 V/f curve error

Troubleshooting for V/f curve setting errors.

SE05 PID selection error

Troubleshooting for PID selection errors.

HPErr Model selection error

Troubleshooting for inverter capacity setting errors.

SE09 PI setting error

Troubleshooting for PI setting errors.

FB PID feedback loss

Troubleshooting for PID feedback loss.

USP (flash) Unattended Start Protection

Troubleshooting for unattended start protection (USP) enabled at power-up.

10.7.1 Quick troubleshooting of the Inverter

Flowchart for quick troubleshooting of common inverter faults.

10.7.2 Troubleshooting for OC, OL error displays

Troubleshooting steps for OC and OL error displays.

10.7.3 Troubleshooting for OV, LV error

Troubleshooting steps for OV and LV errors.

10.7.4 The motor can not run

Troubleshooting steps for the motor not running.

10.7.5 Motor Overheating

Troubleshooting steps for motor overheating.

10.7.6 Motor runs unbalanced

Troubleshooting steps for motor running unevenly.

10.8 Routine and periodic inspection

Checklist for routine and periodic inverter inspection.

10.9 Maintenance

General maintenance instructions, including check list and insulation test methods.

Chapter 11 Inverter Peripheral devices and Options

11.1 Braking Resistors and Braking Units

List of braking resistors and braking units with specifications for different inverter models and protection levels.

11.2 AC Line Reactors

Usage of AC line reactors for power system capacity, inverter proximity, harmonic reduction, input protection, and overvoltage suppression.

11.3 Input Noise Filters

Information on input noise filters, specifications, and EMI suppression using zero phase core.

11.4 Input Current and Fuse Specifications

Table showing input current and fuse specifications for 200V and 400V classes.

11.5 Other options

Information on available optional accessories for the inverter.

11.6 Communication Options

Details on communication interface modules like PROFIBUS, CANopen, and TCP-IP.

11.9 PROFIBUS high speed communication expansion card

Introduction to the PROFIBUS communication expansion module.

11.9.3 Installation instructions

Instructions for installing the PROFIBUS module, including network connection and DIP switch settings.

11.9.4 LED indicator descriptions

Descriptions of module status LEDs for EtherCAT communication.

11.9.5 Driver parameter setting descriptions

Instructions to confirm driver parameter settings for normal communication.

11.9.6 Connection instructions

Connection instructions for PPO communication and PZD structure.

11.9.7 Meanings of each character

Explains the meaning of control and status characters used in communication.

11.9.8 PKW regional access parameters

Describes PKW region access parameters for request and response characters.

11.9.9 Troubleshooting

Troubleshooting guide for PROFIBUS communication module based on indicator statuses.

11.10 CANopen high speed communication expansion card

Introduction to the CANopen communication expansion module.

11.11 Introduction to the EtherCAT high speed communication expansion module

Introduction to the EtherCAT communication expansion module.

11.12 I/O expansion card

Information on the I/O expansion card, including hardware, specifications, and installation.

11.13 DC reactor

Advantages and list of DC reactors based on inverter model, voltage, HP, and rated current.

11.14 Sinusoidal output reactor

Information on sinusoidal output reactors, their purpose, and selection based on inverter rating.

11.15 DC24V power expansion card

Product specifications for the DC24V power expansion card.

Appendix-A Instructions for UL

Safety Precautions

Critical safety precautions related to electrical shock, handling, wiring, and materials.

UL Standards

Information on UL/cUL marks and compliance with UL standards.

UL Standards Compliance

Conditions for ensuring continued compliance when using the drive with other equipment.

Installation Area

Guidelines for installing the drive in areas with specific pollution severity.

Main Circuit Terminal Wiring

UL approval requirements for crimp terminals and insulation caps for main circuit wiring.

Recommended Input Fuse Selection

Table matching drive models with recommended input fuse types and ampere ratings.

Motor Overtemperature Protection

Requirement for motor overtemperature protection in the end-use application.

Field Wiring Terminals

General guidelines for field wiring terminals, including conductor rating and marking.

Drive Short-Circuit Rating

Information on the drive's UL short-circuit test certification and suitability for power supply circuits.

Drive Motor Overload Protection

Explanation of how to set motor rated current for overload protection and the drive's electronic overload function.

08-05 Motor Overload Protection Selection

Selects the motor overload curve based on motor type.

08-06 Start-up mode of overload protection operation

Selects the start-up mode for motor overload protection (stop output or continuous operation).

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