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ABB ACF5000 User Manual
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ACF5000
FTIR ANALYZER SYSTEM
|
OI/ACF5000-EN REV. A
171
Replacing pressure equalization sc
rews
Wearing parts
Wearing parts
Item no.
Replacements
Pressure equalization screw
8329416
Every 12 months
Replacing pressure equalization screws
1
Slacken counter nut
1
in the top of the cabinet and remove the screw
upwards.
2
Clean the area around the fasten
ing boring with a damp cloth.
3
Insert new screw with sealing ring fr
om the top and fasten with a coun-
ter nut from below.
1
1
170
172
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
6
Safety Instructions
8
Intended Use
8
Safety Instructions for Handling the Analyzer System
10
Safety Instructions for Handling the Analyzer System with Integrated FID
11
Safety Instructions for Handling the FTIR Spectrometer
12
Safety Instructions for Working with Poisonous Gases
13
Description of the Analyzer System
14
Application and Function of the Analyzer System
14
Components of the Analyzer System
16
Option "Hydrogen Monitoring of the Analyzer Cabinet
18
Preparation for Installation
20
Selection of the Sampling Point, Installation of the Wall Tube
20
Requirements for the Installation Site of the Analyzer Cabinet
22
Sample Gas Inlet Conditions
24
Operating Gases and Test Gases
25
Power Supply
27
Dimensions, Weights and Noise Level
29
Scope of Supply and Delivery
30
Material Required for the Installation (Not Supplied)
31
Installation
33
General Notices
33
Installing the Analyzer Cabinet
34
Installing the Gas Sampling Probe and Filter Unit
37
Installing the Sample Gas Line
40
Installing the Operating Gases
42
Connecting the Electrical Leads
44
Commissioning
47
Recommissioning
47
Operation
50
Display and Operation Unit
50
Display
51
Message Display
52
Status Leds
53
Numeric Keypad
54
Cancel Keys
55
Softkeys
56
Text Entry
58
Operating by Value Input
59
Operating by Key Entry
60
Password Protection
61
Blocking Operation
63
Operating the Analyzer System
64
Menu Structure
66
Display of Measured Value
67
Adjustment: Basics
68
Controlling the Adjustment
68
Manual Adjustment
69
Automatic Adjustment
70
Adjustment Methods
72
FID: Conversion of Concentration Data
74
Adjustment: Configuration
76
Configuring the Automatic Reference FTIR
76
Automatic Adjustment Check (AAC): Configuring the Time Sequence
78
Automatic Adjustment Check (AAC): Settings and Export of the QAL3 Data
80
Configuring the Automatic Drift Check (ADC)
83
Configuring Manual Adjustment
85
Configuring Automatic Adjustment of the FID
86
Configuring Automatic Adjustment of the Oxygen Sensor
88
Check Time Conflicts of the Automatic Processes
90
Output Current Response
91
Adjustment: Operation
92
Carrying out Manual Reference
92
Start Automatic Adjustment Check (AAC) Manually
98
Carry out Manual Adjustment
100
Manual Start of Automatic Adjustment
101
Configuration: Component Functions
102
Configuring Measuring Range
102
Configuring Automatic Measuring Range Switching
107
Configuring Filter
108
Active Component Selection
109
Configuring Limit Monitoring
110
Configuring FTIR Limit Monitoring
111
Configuring Dry Base and O
112
Reference
112
Changing Module Name
113
Configuration: System Functions
114
Setting Time Zone, Date and Time
114
Selecting User Interface Language
115
Change Password
116
Blocking Operation
117
Setting System Modules
118
Add System Module
120
Replace System Module
121
Delete System Module
122
Save Configuration
123
Configuring Status Signals
124
Configuring Ethernet Connection
125
Configuring Modbus Connection
126
Configuring Profibus
127
Configuring Bus I/Os
128
Configuration: Display Functions
129
Display Features
129
Display Overview
131
Page Overview
132
Parameter Overview
133
User Page Configuration
134
Moving a Display Element from One Page to Another
135
Moving a Display Element Within a Page
136
Configuring the Bar Display or Point Display
137
Value Input
138
Configuring Value Input
139
Key Entry
140
Configuring Key Entries
141
Maintenance
142
General Notices
142
Visual Inspection
143
Cleaning the Analyzer Cabinet
144
Seal Integrity Test
145
FID: Seal Integrity and Functional Checks
147
Maintenance Switch
149
Emergency Purging
150
Monitoring the Internal Cabinet Temperature
151
Connecting Gas Paths and Inserting Validation Cells
152
Changing Analog Output Current Range
153
Adjustment Reset
154
Basic Adjustment
155
FID: Standby/Restart
156
Configuring Saving of FTIR Spectral Data
158
Configuring Automatic Back-Purging of the Gas Extraction Probe
159
Replacing Wearing Parts
161
Replacing Filter on the Gas Sampling Probe
162
Replacing Sample Gas Filter in the ASP Block
164
Replacing Filter in the Compressed Air Main Regulator (-J85)
166
Replacing Filters in the Sample Gas Pressure Regulator
167
Replacing Filter Cells in Air Purifier AU5
168
Replacing Filter Pad in the Fan
169
Replacing the Battery on the System Controller
170
Replacing Pressure Equalization Screws
171
Status Messages, Troubleshooting
172
Dynamic QR Code
172
Process Status
174
System Status: Status Messages
175
System Status: Status Signals
176
Status Message Categories
177
Status Message System
179
Status Messages FTIR
187
Analyzer System: Troubleshooting
191
FID: Troubleshooting
192
Notify Service
194
Decommissioning
195
Shutting down the Analyzer System
195
Packing the Analyzer Cabinet
195
Disposal
196
Index
197
4
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ABB ACF5000 Specifications
General
Brand
ABB
Model
ACF5000
Category
Measuring Instruments
Language
English
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