USE
MAINTENANCE
3
CHAPTER 3
USE AND MAINTENANCE
3.1 - PRELIMINARY CHECKS Sub 3-3
Running-in period........................................................................................................ Sub 3-3
Check-up before run.....................................................................................................Sub 3-4
3.2 - STARTING - ENGINE WARM UP Sub 3-5
3.3 - TABLE OF PERIODIC MAINTENANCE Sub 3-6
Dealer operations.........................................................................................................Sub 3-6
Customer operations....................................................................................................Sub 3-7
3.4 - MAINTENANCE OPERATIONS Sub 3-8
Motor oil level control....................................................................................................Sub 3-8
Motor oil and filter cartridge replacement.....................................................................Sub 3-9
Valves clearance check-up.........................................................................................Sub 3-12
Valves clearance adjustment......................................................................................Sub 3-13
Liquid cooling level control.........................................................................................Sub 3-14
Liquid cooling replacement........................................................................................Sub 3-15
Air filters replacement and cleaning...........................................................................Sub 3-16
Front brake fluid replacement.....................................................................................Sub 3-19
Rear brake fluid replacement.....................................................................................Sub 3-20
Brake circuit bleeding ................................................................................................Sub 3-22
Brake circuit filling......................................................................................................Sub 3-24
Clutch liquid replacement...........................................................................................Sub 3-27
Clutch liquid draining..................................................................................................Sub 3-28
Clutch liquid filling.......................................................................................................Sub 3-30
Steering stem bearings clearance adjustment............................................................Sub 3-32
Chain tension adjustment...........................................................................................Sub 3-34
Brake pads wear check-up and replacement.............................................................Sub 3-36
Front brake pads check-up.........................................................................................Sub 3-36
Filling up brake fluid....................................................................................................Sub 3-37
Rear brake pads check-up..........................................................................................Sub 3-37
Throttle cable regulation..............................................................................................Sub 3-39
Clutch lever and front brake lever adjustment............................................................Sub 3-40
Rear brake pedal and shift lever position adjustment.................................................Sub 3-41
Fork adjustment..........................................................................................................Sub 3-42
Rear shock adjustment...............................................................................................Sub 3-44
Steering damper..........................................................................................................Sub 3-46
Rear height regulation / bike trim................................................................................Sub 3-47
3.5 - DIAGNOSTIC INSTRUMENTS Sub 3-48
3.5.1 - Walbro diagnosis............................................................................................. Sub 3-48
3.6 - Software installation............................................................................................Sub 3-49
3.6.1 - Installation of diagnosis software Service OEM 564........................................Sub 3-49
3.6.2 - USB drivers installation....................................................................................Sub 3-49
Sub 3-1