SECTION 4 - MECHANICAL OVERHAUL
31
F32 SERIES
Pri nt P2D32F005 E Base - April 2009
PART
TORQUE
Nm kgm
Overhead
”Cylinder head fastening (M15x 1.5 6g x 193)
First phase
130±6.5 13±0.65
Second phase 90˚
Third phase
70˚
”Cylinder head fastening (M12x 1.5 6g x 165)
First phase
65±3.25 6.5±0.325
Second phase 90˚
Third phase
60˚
Exhaust manifold stud bolt
20±2 2±0.2
Overhead
Rocker arm dowel 25±2.5 2.5±0.25
Overhead fastening (M8x 1.25 6g x 30) 27±2.7 2.7±0.27
Overhead fastening (M8x 1.25 6g x 50) 27±2.7 2.7±0.27
Threaded cap 20±2 2±0.2
Valve adjusting nut 25±2.5 2.5±0.25
Inspection cover fasten ing 25±2.5 2.5±0.25
Intake
manifold
Intake manifold fastening (M8x 1.25 6g x 60) 32±3.2 3.2±0.32
Intake manifold fastening (M8x 1.25 6g x 60) 32±3.2 3.2±0.32
Throw fastening to intake manifold 27±2.7 2.7±0.27
Exhaust
manifold
Exhaust manifold fastening 30±3 3±0.3
Turbo-blower stud screw 18±1.8 1.8±0.18
”Engine drive shaft pulley fastening
F5CE5454
F5CE9454
45±4.5
350±17.5
4.5±0.45
35±1.75
”Connecti
ong rod
”Connecting rod cap fastening
- pre-tightening 50±2.5 5±0.25
- angle tightening
70˚
Flywhee
l
Phonic wheel fixing 15±1.5 1.5±0.15
”Flywheel fastening
- pre-tightening
30±1.5 3±0.15
- angle tightening 90˚
Timing.
Thrust block fastening 25±2.5 2.5±0.25
Gear fastening 36±3.6 3.6±0.36
Injector
Injector stud screw fastening 20±2 2±0.2
Injector fastening nut 28±2.8 2.8±0.28
Engine cable fastening 25±2.5 2.5±0.25
Fuel
filter
Union fixing to support 28±2.8 2.8±0.28
Fuel filter fastening 25±2.5 2.5±0.25
Supply
pump
Supply pump fastening 25±2.5 2.5±0.25
Inlet 25±2.5 2.5±0.25
Fast clutch 25±2.5 2.5±0.25
Injector
scar
Injector fastening 6±0.6 0.6±0.06
Pump fastening 25±2.5 2.5±0.25
Revi - 12.2012