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Welding System
MagicWave 190
Fronius MagicWave 190 User Manual
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1, A-4643 Pettenbach, Austria
E-Mail: sales@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will find the addresses
of all Fronius Sales & Service Partners and locations
F
ind y
our
spar
epar
ts
online
155
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
8
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
9
Protecting Yourself and Others
9
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Factors Affecting Welding Results
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures at the Installation Location and During Transport
15
Safety Measures in Normal Operation
15
Noise Emission Values
16
Commissioning, Maintenance and Repair
16
Safety Inspection
16
Disposal
17
Safety Symbols
17
Data Protection
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
FCC / RSS / EU Compliance
22
Warning Notices on the Device
22
System Components
24
General
24
Overview
24
Options
24
Control Elements and Connections
25
Control Panel
27
General
27
Safety
27
The Favourites Button
29
Assigning the Favourites Button
29
Retrieving Favourites
29
Deleting Favourites
30
Assigning Easyjobs to the Favourites Button
30
Connections, Switches and Mechanical Components
32
Installation and Commissioning
35
Minimum Equipment Needed for Welding Task
37
General
37
TIG AC Welding
37
TIG DC Welding
37
MMA Welding
37
Before Installation and Commissioning
38
Safety
38
Utilisation for Intended Purpose
38
Setup Regulations
38
Mains Connection
38
Generator-Powered Operation
39
Information on System Components
39
Connecting the Mains Cable
40
General
40
Safety
40
Start-Up
41
Safety
41
Remarks on the Cooling Unit
41
General
41
Assembling the System Components (Overview)
42
Connecting the Gas Cylinder
43
Connecting the Welding Torch to the Power Source and the Cooling Unit
44
Establishing a Ground Earth Connection to the Workpiece
44
Locking and Unlocking the Power Source Using the NFC Key
45
General Remarks
45
Restrictions
45
Welding
47
TIG Modes
49
Safety
49
Symbols and Their Explanations
49
2-Step Mode
50
Spot Welding
51
TIG Welding
52
Safety
52
Preparatory Work
52
TIG Welding
53
Welding Parameters for TIG DC Welding
54
Welding Parameters for TIG AC Welding
57
Igniting the Arc
62
General
62
Igniting the Arc Using High Frequency(HF Ignition)
62
Touchdown Ignition
63
Electrode Overload
64
End of Welding
64
Ignition Time Out, TIG Pulsing and Tacking Function
65
Ignition Timeout Function
65
TIG Pulsing
65
Tacking Function
66
MMA Welding
67
Safety
67
Preparatory Work
67
MMA Welding
68
Welding Parameters for Manual Metal Arc Welding
69
Welding Parameters for MMA Welding with Cellulose Electrodes
71
Starting Current >100% (Hotstart)
73
Starting Current <100% (Softstart)
74
Anti-Stick Function
74
Easyjob Mode
75
Storing Easyjob Operating Points
75
Retrieving Easyjob Operating Points
76
Deleting Easyjob Operating Points
76
Welding Job
77
Safety
77
Preparatory Work
77
Welding a Job
78
Setup Settings
79
The Setup Menu
81
General
81
Accessing the Setup Menu
81
Overview
82
Changing Menus and Parameters
83
The TIG Menu
85
Parameters in the TIG DC Menu
85
Parameters in the TIG AC Menu
88
The MMA Menu
92
Parameters in the Rod Electrode Menu
92
The CEL Menu
95
Parameters in the CEL Menu
95
Ignition and Mode Settings
96
Ignition Parameters
96
Arc Monitoring
97
Operating Mode Defaults
98
The Gas Menu
100
Parameters in the Gas Menu
100
The Components Menu
101
Parameters in the Components Menu
101
Emptying the Torch Hosepack
102
Filling the Torch Hosepack
103
The Job Menu
105
Saving Jobs
105
Loading a Job
106
Deleting a Job
106
Easyjobs on Favourites Button
106
Defaults
107
Overview
107
Display
108
Backlighting
108
Languages
108
Time & Date
108
Show System Data
109
Display Additional Parameters
109
System
111
Power Source Configurations
111
Reset to Factory Settings
111
Reset Website Password
111
Performing R/L Alignment
111
Network
113
General
113
Bluetooth on
113
Configure Bluetooth Devices
114
User Management
115
Overview
115
General
116
General Remarks
116
Explanation of Terms Used
116
Pre-Defined Roles and Users
116
Recommendation for Creating Roles and Users
117
Create Users and Roles
118
Creating a User
118
Creating Roles
119
Edit User / Roles, Deactivate User Administration
121
Editing Users
121
Editing Roles
121
Deactivating User Management
121
CENTRUM - Central User Management
122
Activating the CENTRUM Server
122
Management
123
Trial License
123
Activating the Trial License
123
System Informations
124
Device Information
124
Smartmanager - the Power Source Website
125
Smartmanager - the Power Source Website
127
General
127
Calling up the Power Source Smartmanager
127
Fronius
127
Changing Password / Logging off
128
Language
128
Current System Data
129
Job-Data
130
Job Overview
130
Editing a Job
130
Importing a Job
131
Exporting a Job
131
Exporting Job(S) as
131
Backup & Restore
133
General
133
Overview
134
Expanding / Reducing All Groups
134
Export Component Overview as
134
Update
135
Function Packages
136
Installing a Function Package
136
Screenshot
137
Troubleshooting and Maintenance
139
Troubleshooting
141
General
141
Safety
141
Power Source - Troubleshooting
141
Care, Maintenance and Disposal
144
General
144
Safety
144
At Every Start-Up
144
Every 2 Months
144
Every 6 Months
145
Disposal
145
Appendix
147
Technical Data
149
Special Voltages
149
Magicwave 190
149
Magicwave 230I
151
Transtig 230I
153
Explanation of Footnotes
154
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Fronius MagicWave 190 Specifications
General
Brand
Fronius
Model
MagicWave 190
Category
Welding System
Language
English
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