ENGINE REMOVAL/INSTALLATION
7-3
SERVICE INFORMATION
GENERAL
• A hoist or equivalent is required to support the motorcycle when removing and installing the engine.
• A floor jack or other adjustable support is required to support and maneuver the engine.
Do not use the oil filter and oil cooler as a jacking point.
• The following components can be serviced with the engine installed in the frame.
– Alternator (page 10-4)
– Clutch (page 9-6)
– Starter clutch (page 9-17)
– Gearshift linkage (page 9-22)
– Camshaft (page 8-8)
– Oil pump (page 4-8)
– Water pump (page 6-17)
– Cylinder head (page 8-12)
– Valves (page 8-18)
• The following components require engine removal for service.
– Crankshaft (page 12-5)
– Piston/cylinder (page 12-14)
– Shift fork/shift drum/transmission (page 11-6)
• When installing the engine, be sure to tighten the engine mounting fasteners to the specified torque in the specified
sequence. If you mistake the torque or sequence, loosen all mounting fasteners, then tighten them again to the speci-
fied torque in the correct sequence.
SERVICE DATA
TORQUE VALUES
ITEM SPECIFICATIONS
Engine dry weight 57.3 kg (126.4 lbs)
Engine oil capacity (After disassembly) 3.5 liter (3.7 US qt, 3.1 lmp qt)
Coolant capacity (Radiator and engine) 2.42 liter (2.56 US qt, 2.13 lmp qt)
Front engine hanger nut 49 N·m (5.0 kgf·m, 36 lbf·ft)
Front engine mounting bolt 59 N·m (6.0 kgf·m, 44 lbf·ft)
Rear engine hanger nut 49 N·m (5.0 kgf·m, 36 lbf·ft)
Rear engine mounting nut 59 N·m (6.0 kgf·m, 44 lbf·ft)
Swingarm pivot bracket nut 69 N·m (7.0 kgf·m, 51 lbf·ft)
Drive sprocket bolt 54 N·m (5.5 kgf·m, 40 lbf·ft)
Starter motor terminal nut 10 N·m (1.0 kgf·m, 7 lbf·ft)
Gearshift arm pinch bolt 20 N·m (2.0 kgf·m, 15 lbf·ft)
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys.
email: info@motomatrix.co.uk
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