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UDC3200
Honeywell UDC3200 User Manual
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Configuration
Function Prompt
Selections or
Parameter
Lower Display
Range of Setting
Upper Display
Definition
ENABLE
ENABLE
—Allows the Ratio for Input 2 to be set
through the keyboard.
LANGUAGE
ENGLISH
FRENCH
GERMAN
SPANISH
ITALIAN
LANGUAGE
—This selection designates the prompt
language.
ENGLISH
FRENCH
GERMAN
SPANISH
ITALIAN
12/04
UDC3200 Universal Digital
Controller Product Manual
93
104
106
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
13
Overview
13
Operator Interface
17
Figure 1-1 UDC3200 Operator Interface
17
Function of Displays and Keys
18
Process Instrument Explorer Software
19
Figure 1-2 Screen Capture of Process Instrument Explorer Running on a Pocket PC
19
CE Conformity (Europe)
20
Figure 1-3 Depiction of Infrared Communications
20
2 Installation
23
Overview
23
Condensed Specifications
24
Table 2-1 Condensed Specifications
24
Model Number Interpretation
27
Figure 2-1 Model Number Interpretation
28
Control and Alarm Relay Contact Information
29
Table 2-2 Control Relay Contact Information
29
Table 2-3 Alarm Relay Contact Information
29
Mounting
30
Figure 2-2 Mounting Dimensions (Not to Scale)
30
Table 2-4 Mounting Procedure
31
Figure 2-3 Mounting Methods
31
Wiring
32
Electrical Considerations
32
Table 2-5 Permissible Wiring Bundling
33
Wiring Diagrams
34
Table 2-6 Universal Output Functionality and Restrictions
35
Figure 2-4 Composite Wiring Diagram
36
Figure 2-5 Mains Power Supply
37
Figure 2-6 Input 1 Connections
38
Figure 2-7 Input 2 Connections
39
Figure 2-8 Electromechanical Relay Output
40
Figure 2-9 Solid State Relay Output
41
Figure 2-10 Open Collector Output
42
Figure 2-11 Dual Electromechanical Relay Option Output
43
Figure 2-12 Current Output
43
Figure 2-13 Position Proportional or Three Position Step Control Connections W/O Dual Relay Option
44
Figure 2-14 Position Proportional or Three Position Step Control Connections with Dual Relay Option
44
Figure 2-15 RS-422/485 Communications Option Connections
45
Figure 2-16 Ethernet Communications Option Connections
45
Table 2-7 Terminals for Connecting a UDC to a MDI Compliant Hub or Switch
46
Table 2-8 Terminals for Connecting a UDC Directly to a PC Utilizing a Straight-Through Cable
46
Figure 2-17 Auxiliary Output and Digital Inputs Option Connections
46
Figure 2-19 Transmitter Power for 4-20 Ma - 2 Wire Transmitter Using Auxiliary Output
47
3 Configuration
48
Overview
48
Table 3-1 Configuration Topics
48
Configuration Prompt Hierarchy
49
Table 3-2 Configuration Prompt Hierarchy
49
Configuration Procedure
51
Table 3-3 Configuration Procedure
51
Tuning Set up Group
52
Table 3-4 TUNING Group Function Prompts
52
SP Ramp Set up Group
56
Table 3-5 SPRAMP Group Function Prompts
56
Accutune Set up Group
60
Table 3-6 ACCUTUNE Group Function Prompts
60
Algorithm Set up Group
62
Table 3-7 ALGORTHM Group Function Prompts
62
Figure 3-1 Mass Flow Example
70
Output Set up Group
72
Table 3-8 OUTPUT Group Function Prompts
72
Input 1 Set up Group
76
Table 3-9 INPUT 1 Group Function Prompts
76
Input 2 Set up Group
80
Table 3-10 INPUT 2 Group Function Prompts
80
Control Set up Group
83
Table 3-11 CONTROL Group Function Prompts
83
Options Group
90
Table 3-12 OPTION Group Function Prompts
90
Communications Group
96
Table 3-13 Communications Group Function Prompts
96
Alarms Set up Group
99
Table 3-14 ALARMS Group Function Prompts
99
Display Set up Group
104
Table 3-15 DISPLAY Group Function Prompts
104
Configuration Record Sheet
106
4 Monitoring and Operating the Controller
108
Overview
108
Operator Interface
109
Entering a Security Code
109
Figure 4-1 Operator Interface
109
Lockout Feature
110
Table 4-1 Procedure to Enter a Security Code
110
Monitoring Your Controller
112
Annunciators
112
Table 4-2 Annunciators
112
Viewing the Operating Parameters
113
Table 4-3 Lower Display Key Parameter Prompts
113
Diagnostic Messages
114
Table 4-4 Diagnostic Messages
114
Figure 4-2 Functional Overview Block Diagram of the UDC3200 Controller
115
Start up Procedure for Operation
116
Table 4-5 Procedure for Starting up the Controller
116
Control Modes
117
Mode Definitions
117
Table 4-6 Control Mode Definitions
117
What Happens When You Change Modes
118
Setpoints
118
Table 4-7 Changing Control Modes
118
Table 4-8 Procedure for Changing the Local Setpoints
119
Table 4-9 Procedure for Switching between Setpoints
119
Timer
120
Accutune III
121
Tune for Simplex Outputs
122
Table 4-10 Procedure for Starting "TUNE
122
Tune for Duplex (Heat/Cool)
123
Using AUTOMATIC TUNE at Start-Up for Duplex (Heat/Cool)
124
Table 4-11 Procedure for Using AUTOMATIC TUNE at Start-Up for Duplex Control
124
Using BLENDED TUNE at Start-Up for Duplex (Heat/Cool)
125
Using MANUAL TUNE at Start-Up for Duplex (Heat/Cool)
125
Table 4-12 Procedure for Using BLENDED TUNE at Start-Up for Duplex Control
125
Table 4-13 Procedure for Using MANUAL TUNE for Heat Side of Duplex Control
125
Table 4-14 Procedure for Using MANUAL TUNE for Cool Side of Duplex Control
126
Error Codes
127
Table 4-15 Procedure for Accessing Accutune Error Codes
127
Table 4-16 Accutune Error Codes
127
Fuzzy Overshoot Suppression
128
Using Two Sets of Tuning Constants
128
Table 4-17 Set up Procedure
129
Alarm Setpoints
130
Table 4-18 Procedure for Switching PID SETS from the Keyboard
130
Table 4-19 Procedure for Displaying Alarm Setpoints
131
Three Position Step Control Algorithm
132
Table 4-20 Procedure for Displaying 3Pstep Motor Position
132
Setting a Failsafe Output Value for Restart after a Power Loss
133
Table 4-21 Procedure for Setting a Failsafe Value
133
Setting Failsafe Mode
134
Setpoint Rate/Ramp/Program Overview
134
Table 4-22 Procedure for Setting a Failsafe Mode
134
Setpoint Rate
135
Setpoint Ramp
135
Table 4-23 Running a Setpoint Ramp
136
Setpoint Ramp/Soak Programming
137
Table 4-24 Program Contents
138
Figure 4-3 Ramp/Soak Profile Example
140
Figure 4-4 Program Record Sheet
141
Table 4-25 Run/Monitor Functions
142
5 Input Calibration
144
Overview
144
Minimum and Maximum Range Values
145
Table 5-1 Voltage, Milliamp and Resistance Equivalents for Input Range Values
145
Preliminary Information
147
Table 5-2 Equipment Needed
147
Figure 5-1 Input 1 and Input 2 Wiring Terminals
147
Input 1 or 2 Set up Wiring
148
Thermocouple Inputs Using an Ice Bath
148
Table 5-3 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
148
Figure 5-2 Wiring Connections for Thermocouple Inputs Using an Ice Bath
148
Thermocouple Inputs Using a Thermocouple Source
149
RTD Inputs
149
Table 5-4 Set up Wiring Procedure for Thermocouple Inputs Using Thermocouple Source
149
Table 5-5 Set up Wiring Procedure for RTD Inputs
149
Figure 5-3 Wiring Connections for Thermocouple Inputs Using Thermocouple Source
149
Figure 5-4 Wiring Connections for RTD (Resistance Thermometer Device)
149
Radiamatic, Millivolts, Volts or Thermocouple Differential Inputs
150
Table 5-6 Set up Wiring Procedure for Radiamatic, Millivolts, Volts or Thermocouple Differential Inputs
150
Figure 5-5 Wiring Connections for Radiamatic, Thermocouple Differential, Millivolts or Volts
150
To 10 Volts
151
Milliamperes
151
Table 5-7 Set up Wiring Procedure for 0 to 10 Volts
151
Table 5-8 Set up Wiring Procedure for Milliampere Inputs
151
Figure 5-6 Wiring Connections for 0 to 10 Volts
151
Figure 5-7 Wiring Connections for 0 to 20 Ma or 4 to 20 Ma Inputs
151
Input 1 or 2 Calibration Procedure
152
Table 5-9 Input 1 or 2 Calibration Procedure
152
Restore Input Factory Calibration
153
Table 5-10 Restore Factory Calibration
154
6 Output Calibration
155
Overview
155
Current Output Calibration
156
Table 6-1 Set up Wiring Procedure for Current Output
156
Figure 6-1 Wiring Connections for Calibrating Current Proportional Output
156
Table 6-2 Current Output Calibration Procedure
157
Auxiliary Output Calibration
158
Table 6-3 Set up Wiring Procedure for Auxiliary Output
158
Figure 6-2 Wiring Connections for Calibrating Auxiliary Output
158
Table 6-4 Auxiliary Output Calibration Procedure
159
Position Proportional and Three Position Step Output Calibration
160
Table 6-5 Position Proportional and Three Position Step Output Calibration Procedure
160
Restore Output Factory Calibration
163
Table 6-6 Restore Factory Calibration
163
7 Troubleshooting/Service
165
Overview
165
Troubleshooting Aids
166
Table 7-1 Procedure for Identifying the Software Version
167
Power-Up Tests
168
Status Tests
168
Table 7-2 Procedure for Displaying the Status Test Results
168
Background Tests
169
Table 7-3 Background Tests
169
Controller Failure Symptoms
170
Table 7-4 Controller Failure Symptoms
171
Troubleshooting Procedures
172
Table 7-5 Troubleshooting Power Failure Symptoms
173
Table 7-6 Troubleshooting Current Output Failure
173
Table 7-7 Troubleshooting Position Proportional Output Failure
174
Table 7-8 Troubleshooting Time Proportional Output Failure
175
Table 7-9 Troubleshooting Current/Time or Time/Current Proportional Output Failure
176
Table 7-10 Troubleshooting Alarm Relay Output Failure
177
Table 7-11 Troubleshooting a Keyboard Failure
178
Table 7-12 Troubleshooting a RS-485 Communications Failure
179
Table 7-13 Troubleshooting an Ethernet Communications Failure
180
Table 7-14 Troubleshooting Auxiliary Output Failure
181
Restoring Factory Configuration
182
Table 7-15 Restoring Factory Configuration
182
Software Upgrades
183
Table 7-16 Software Upgrades
183
8 Parts List
185
Exploded View
185
Figure 8-1 UDC3200 Exploded View
185
Table 8-1 Parts Identification
186
Table 8-2 Parts Not Shown
186
Table 8-3 Software Upgrades (See Section 7.9)
186
Removing the Chassis
187
9 Modbus Rtu Function Codes
188
Overview
188
General Information
188
Table 9-1 Integer Parameter Type
189
Table 9-2 Floating Point Parameter Type
189
Function Code 20 (14H) - Read Configuration Reference Data
190
Table 9-3 Register Address Format for Function Code 20
191
Read Configuration Examples
192
Function Code 21 (15H) - Write Configuration Reference Data
194
Table 9-4 Register Address Format for Function Code 21
195
Write Configuration Examples
196
10 Modbus Read, Write and Override Parameters Plus Exception Codes
197
Overview
197
Reading Control Data
198
Read Software Options Status
199
Table 10-1 Control Data Parameters
199
Table 10-2 Option Status
199
Figure 10-1 Software Option Status Information
199
Miscellaneous Read Onlys
200
Register Addresses for Read Onlys
200
Setpoint Program Read Only Information
200
Table 10-3 Miscellaneous Read Onlys
200
Table 10-4 Setpoint Program Read Only Information
200
Setpoints
201
Table 10-5 Setpoint Code Selections
201
Using a Computer Setpoint (Overriding Controller Setpoint)
202
Table 10-6 Setpoint Associated Parameters
202
Table 10-7 Computer Setpoint Selection
202
Table 10-8 Computer Setpoint Associated Parameters
203
Configuration Parameters
204
Tuning
204
Table 10-9 Set-Up Group - Tuning
204
SP Ramp/Rate/Program
206
Table 10-10 Set-Up Group - Setpoint Ramp/Rate
206
Accutune
209
Table 10-11 Set-Up Group - Adaptive Tune
209
Algorithm
210
Table 10-12 Set-Up Group - Algorithm
210
Output Algorithms
213
Table 10-13 Set-Up Group - Output
213
Input 1
215
Table 10-14 Set-Up Group - Input 1
215
Input 2
218
Table 10-15 Set-Up Group - Input 2
218
Control
221
Table 10-16 Set-Up Group - Control
221
Options
224
Table 10-17 Set-Up Group - Options
224
Communications
227
Table 10-18 Set-Up Group - Communications
227
Alarms
228
Table 10-19 Set-Up Group - Alarms
228
Display
230
Table 10-20 Set-Up Group - Display
230
Modbus RTU Exception Codes
231
Table 10-21 Modbus RTU Data Layer Status Exception Codes
232
11 Ethernet Tcp/Ip
233
Overview
233
12 Further Information
234
Modbus RTU Serial Communications
234
Modbus Messaging on TCP/IP
234
How to Apply Digital Instrumentation in Severe Electrical Noise Environments
234
13 Index
235
14 Sales and Service
239
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Honeywell UDC3200 Specifications
General
Brand
Honeywell
Model
UDC3200
Category
Controller
Language
English
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