Home
KAMAZ
Trucks
5490
Page 296
KAMAZ 5490 - Page 296
327 pages
Manual
Save Page as PDF
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
Operation
6085 758 102b - 2006-10
15
Error code output via t
he f
lash code, also refer to 3.7.
In addition to t
he nor
mal functions, t
he Intarder c
hec
k
display outputs the f
lash code (error number), also r
efer to
Chapter 3.7, f
lash code output.
295
297
Table of Contents
Main Page
Table of Contents
3
1 For Your Attention
11
2 Operation Parameters
12
Vehicle Technical Data
12
Table of Additional Technical Data
13
Engine Technical Data
14
Tire Air Pressure
14
Tools, Accessories, Spares and Operational Documentation Supplied with Vehicle
15
Vehicle Marking
17
Engine Marking
19
Scheme of Sealing
20
3 Brief Description of Vehicle Systems and Mechanisms
21
Engine
21
Transmission
21
Frame and Fifth-Wheel Coupling
21
Suspension
22
Steering Control
22
Brake System
22
Cab
22
Hydraulic Equipment
22
Electric Equipment
23
Electronic Control Systems
23
4 Vehicle Operation
24
Vehicle Keys
24
Driver's Working Place
25
Instrument Panel
26
Instrument Cluster
26
Pilot Lamps
28
Information Display
29
Information System Control
30
Check before Motion Initiation
31
Instrument Panel
34
Switch Blocks
34
Driver's/ Passenger's Door
36
Over the Windshield
36
Bunk
37
Adjustment of Headlamp Inclination Angle
37
Light Shifter
38
End-Outline and Side Marker Lamps
38
High Beam
38
Light for Movement in the Daytime
38
Low Beam
38
Auxiliary Illumination Headlamps in Insufficient Visibility Conditions and Rear Fog Lamps
39
Train Lamps
39
Spotlight of the Coupler
39
Flash Beacons
39
Combination Switch
40
Engagement of Warning Light
40
Horn
40
Switching of Direction Indicator
40
Windscreen Wipers
41
Windscreen Washer
42
Cab Doors
43
Door Lock Blocking
43
Lowering and Raising of Side Windows of Driver/ Passenger
44
Lifting Top Hatch
44
Mechanical Closure of Raisable Top Hatch
45
Safety Screen of the Hatch
45
External Rear View Mirrors
46
Mirror Heating
46
Position Regulation of External Rear View Mirrors
46
Seat Position Adjustment
47
Safety Belts
50
The Upper Bunk
51
The Lower Bunk
52
Steering Wheel Adjustment
53
Air Conditioning System Control
54
Air Conditioning System Control Panel
54
Ventilation Deflectors
54
Air Recirculation Mode
56
Engagement of Heating in the Cab
56
Engagement of Ventilation in the Cab
56
Examples of Settings
56
Fresh Air Mode
56
Windscreen Defrosting
57
Conditioner
58
Independent Cab Air Heater
59
Cab Interior Light
60
Electrical Sockets
61
Jumper
61
Voltage Converter
61
Output Terminal for Radio Station Power
61
Ash Tray
62
Smoke Detector
62
Digital Tachograph
63
Glove Compartments and Boxes
63
Terminal for Power of Radio Receiver
63
Emergency Response Service Calling Unit (ERA-GLONASS)
64
Application and Control Devices
64
Operation Modes
65
Driving the Vehicle
66
Safety Requirements
66
Safety Requirements During Operation of Vehicle with Electronic Systems
68
Main Rules of Operation
69
New Vehicle Operation (Running-In)
69
Recommended Operation Modes of Engine
71
Preliminaries for Vehicle Motion
72
Fuel Tank Filling (for Certain Configurations Upon Availability of Two Fuel Tanks)
73
Engine Start and Shutdown Procedure
74
Engine Start up
74
Engine Shutdown
75
Cruise-Control Mode
76
Idle Speed Adjustment
76
Gearbox Control
78
Gearbox with Automated Control
80
Messages on the Display
80
Gear Shifter
81
Automatic Gear Box Control
82
Gearbox Manual Control
83
Motion Modes
83
Interwheel Differential Lock
85
An Emergency Brake System
86
Brake System
86
Parking Brake System
86
Service Brake System
86
Auxiliary Brake System
87
Auxiliary Brake System Control by Means of the Switch
88
Antilock Brake System
89
Antiskid System (ASR)
89
Control of Service and Auxiliary Brake Systems with the Aid of Brake Pedal ("Brake-Management")
89
Electronic Brake System EBS
89
Vehicle Stability Control System
90
Hill Start Assist Control
91
Air Suspension Remote-Control Console
92
Chock
93
Facing Panel
94
Vehicle Towing
95
Operation of Bolster Truck Tractor Beinga Part of a Road Train
96
Pumping of Petroleum Product During Operation of Hydroficated Bolster Traction Truck with Atank Semitrailer
98
5 Vehicle Operation in Cold Season
99
Special Features of Vehicle Operation During Cold Period of Time
99
Cold Weather Engine Starting
101
To Start the Engine Using the Efu Unit
102
Pre-Starting Heater
103
Fuel Heating
103
To Heat the Neutralizing Liquid
103
6 Maintenance
104
Daily Maintenance (Daily Mnt.) Procedures
105
Weekly Maintenance (Weekly Mnt.) Procedures
111
Vehicle Care
117
To Care the Windscreen
118
Air Filter Replacement
119
Checking Receivers for Condensation
120
Tire Maintenance
120
When Inflating the Tires
121
Checking the Oil Level in Engine Crankcase
122
Coolant Level Check
123
Coarse Fuel Filter
124
Fuel Tank Air Filter
126
After-Treatment System
127
Checking the Fuel Level in the Independent Fuel Tank of Pre-Starting Heater
129
Storage Batteries
130
7 Vehicle Mechanisms and Systems Troubleshooting. Self-Help
132
Hazard Signal System Engagegment
133
Diagnostics of Vehicle Systems
134
Sequence to Read Diagnostic Codes
135
Mode for Diagnostics of Operational Parameters
137
Indication and Elimination of Faults
139
Indication of Faults in the Lightning Equipment
150
Engine Start from External Power Source
155
Starting the Engine from the Battery of Another Vehicle
156
Battery Emergency Switch off
157
Brake Linings Wear-Out
157
Battery Emergency Stop Switch for Vehicles Carrying Dangerous Goods
157
Steering System Faults
158
Power Steering Unit Does Not Provide Required Force
158
Steering Play
158
Parking Brake Release in Hazard Situations
159
Fuses and Relays
160
Arrangement of Fuses and Relays
160
Checking and Replacing Fuses
166
Replacing the Bulbs
167
Safety Requirements
167
Table of Lighting Equipment Applied in a Vehicle
170
Trouble-Shooting Guide for Electric Equipment
171
Cab Raising and Lowering
172
Lifting Jack
175
Spare Wheel
177
Spare Wheel Horizontal Installation
177
Disassembly and Assembly of Wheels in Vehicles
178
Wheel with Tubeless Tire Disassembly and Assembly
179
Troubleshooting for Bolster
182
8 Vehicle Storage
183
9 Vehicle Transportation
184
10 Manufacturer's Warranty
185
11 Utilization
186
Appendix 2. Lubrication Chart for KAMAZ 5490 Vehicle
187
Appendix 3. Service Materials
193
Table of Contents
200
Introduction
201
Key Features and Characteristics
202
Safety Measures
203
Description of Pre-Heater Set-Up and Operation
204
Control Panel
209
Pre-Heater Control Unit
209
Faults
211
Pre-Heater Control System Faults
211
Maintenance
214
Recommendations
216
Transportation and Storage
216
Warranty
216
Service Instruction Airtronic D2
235
1 Self-Contained Hot-Air Heating System Plan in the Cab
237
2 Intent of the Heater
238
3 Safety Directions
238
4 Fuel Delivery
240
Accidents Prevention Guidelines Concerning Fuel Supply System
240
Fuel Quality
240
Operation Using Bio Fuel (Fatty-Acid Methyl Esters)
240
5 Operation Guidelines
240
6 Maintenance Advice
240
Reliability Control before Starting
240
7 Technical Details and Functional Description
241
Start
241
Temperature Setting Using a Control Panel
241
Temperature Control in Heating Mode
242
Mode of Ventilation
242
Switching
242
8 Malfunction/ Maintenance
243
Malfunction Response Actions
243
Malfunction Repair
243
Maintenance Instructions
243
9 Control Panel (Timing Device)
244
Main Functions of Push Buttons
244
Data Entry Field
244
Heating
245
Ventilation
245
Program
245
Settings
247
Factory Setting
247
Error Codes, Their Description and Remedial Procedure
248
Table of Contents
253
Technical Data
254
Description
255
Setup
255
Version
255
Shift Actuation
257
Auxiliary Power Units
259
Actuating the Clutch
260
Operation
260
Starting the Engine and Setting off
260
Shifting the Transmission
261
Transmission Shift Pattern
261
Changing Gears
263
Clutch-Dependent Ptos
267
Engaging the Ptos
267
Engine-Dependent Ptos
268
Parking
268
Tow Starting
268
Towing
269
Limp Home Operation
270
Servoshift
270
Initial Startup of Vehicle at Low Temperatures
271
Parking the Vehicle at Low Temperatures
271
Maintenance
272
Oil Change Interval
272
Oil Fill Quantity
272
Oil Grade
272
Transmission Fluid
272
Oil Change
273
Oil Drain
273
Oil Fill
274
Oil Level Check
274
Transmission Maintenance for Versions with Heat Exchanger
275
Transmission Maintenance for Versions with Clutch-Dependent Ptos
276
Checking the Clutch
276
Checking Release Valve of Clutch Pedal
277
Venting the Transmission
278
Hose Breather
278
Breather
279
Compressed-Air System Maintenance
279
Type Plate
280
Table of Contents
288
General Safety Instructions Intarder
290
Safety Instructions
290
2 Description
292
3 Use
294
Operation at Low Temperatures
294
Intarder Master Switch
295
Intarder Check Display
295
Constant Braking Step Operations
297
BREMSOMAT Function
299
ZF Braking Step Lever (Standard)
300
Bremsomatic Function (Bremsomatic Operation Depends Upon the Vehicle)
301
ZF Braking Step Lever (Bremsomatic)
302
Deleting the Flash Code Output and the Error Memory
303
Flash Code Error List
305
5 Maintenance
308
Oil Level Check
308
9 Type Plate
309
Oil Drain
310
Trucks: Oil Drain, Oil Overflow, and Oil Filler Plugs
311
Bus: Oil Drain, Oil Filler, and Oil Overflow Plugs
314
Oil Filter Replacement
320
Oil Fill
321
Engine Coolant
322
Drain Residual Coolant at the Alu Heat Exchanger
323
Drain Residual Coolant at the Stainless Steel Heat Exchanger
324
Bleeding the Intarder
325
Truck Maintenance
326
Bus Maintenance
327
To Next Page
Loading...