LELY Vector - User Manual

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www.lely.com

Lely Industries N.V.

Operator Manual

EN - English Original

5.2011.8583.0 C

Lely Vector

Automatic Feeding System

Main Page

Trademarks, Copyright and Disclaimer3
Manual Contents7
Personnel Requirements10
Table of Contents11
Lely Vector15
Intended Use15
Safety17
Signal Icons17
Safety Instructions18
General Safety18
Mixing and Feeding Robot Safety Instructions19
Cut Resistant Clothing20
Cranes and Feed Grabber Safety Instructions20
Safety Decals21
Safety Decals on the Mixing and Feeding Robot21
Safety Decals on the Feed Grabber23
Safety Decals on the Cranes24
Safety Decals on the Control Boxes24
Safety Decals in and Near the Feed Kitchen and Barn25
Safety Decals of the Tower Silo26
Safety Decals on the Route26
Installation of Safety Decals27
Maintenance of Safety Decals27
Safety Devices27
Feed Grabber27
Handles to Manually Open the Grabber in Case of Emergency27
Emergency Stop Button29
Mixing and Feeding Robot30
Emergency Stop Button30
Pause Button30
Acoustic Warning Device32
Safety Bumper33
Safety Key33
Magnets33
High Voltage Switch in the PCB Box34
Flashing Light (Optional)35
Knife Guards36
2.4.2.10 Software Controlled Protection36
In and Near the Feed Kitchen37
Emergency Stop Button37
Emergency Stop Button on Console38
Signal Lights38
Safety Switch on Access Doors to the Feed Kitchen40
Safety Door41
Safety Fence42
Safety Switch on Kitchen Fill Door42
Safety Zones42
General Safety Zones42
Red Zone - High Risk Zone43
Yellow Zone - Medium Risk Zone43
Green Zone - Low Risk Zone44
Safety and Safety Distances on Routes45
Specifications47
Specifications Vector47
Requirements Smartphone48
Dimensions and Weight Mixing and Feeding Robot49
Description51
General Description51
Component Description52
Mixing and Feeding Robot52
Obstacle Detection Sensors (Optional)54
Charger56
Console and Signal Lights57
Power Distribution Box57
Feed Grabber58
Cranes and Fixed Rail59
Bridge Crane59
Single Fixed Rail60
Additives Dispenser (Frequency Pulse)60
External Concentrates (Frequency Weight)62
Digital Output63
Safety Fence (Optional)63
Automatic (Barn) Door Control (Optional)63
Software64
Operation65
Feed Loading and Mixing Process66
Feeding, Measuring and Feed Pushing66
Drive to the Feed Loading Point and Connect to the Charger67
Operating Instructions69
Start up and Stop69
Put the Feed Kitchen in Operation69
Put the Mixing and Feeding Robot in Operation70
Take the Feed Kitchen out of Operation in the Filling Mode71
Put the Feed Kitchen in the Filling Mode with the Console71
Put the Feed Kitchen in the Filling Mode with the Smartphone72
Put the Feed Kitchen in the Filling Mode with the Webui72
Take the Mixing and Feeding Robot out of Operation72
Put Feed Kitchen Devices in and out of Operation73
Put the Feed Controller (PDB) in and out of Operation73
Put the Feed Grabber in Operation74
Take the Feed Grabber out of Operation75
Put the Bridge Crane in Operation75
Take the Bridge Crane out of Operation76
Shut down the Vector and Disconnect from the Power76
Switch off the Mixing and Feeding Robot with the Key (MFR 2)78
Switch off the Mixing and Feeding Robot with the Key (MFR 1)79
Switch off the Main Switch on the Mixing and Feeding Robot Near the Battery80
Connect the Vector to the Power82
Connect the Vector to the Power and Start up82
Switch on the Main Switch on the Mixing and Feeding Robot82
Switch on the Mixing and Feeding Robot with the Key82
Connect to Device Software with a Smartphone83
Connect the Smartphone to Device Software83
Install or Update the App on Your Smartphone84
Start the Webui84
Reset after an Alarm or Emergency Stop86
View the Alarm List on the Web Page86
Reset the System after an Alarm86
Restart the System after an Alarm88
Reset Alarms on the Modalarm91
Reset an Alarm on the Mixing and Feeding Robot and Continue Route92
Reset the Emergency Stop Button on the Mixing and Feeding Robot93
Reset an Emergency Stop Button in or Near the Feed Kitchen94
Fill the Kitchen95
Fill the Feed Kitchen95
Change the Preferred Storage Place95
Fill the Additives Dispenser (Freq. Pulse)97
Enter the Feed Kitchen98
Open the Safety Fence Net98
Close the Safety Fence Net98
Start a Feed or Scan Task Manually99
Start a Feed Task Manually with the Webui99
Start a Feed Task Manually with the Smartphone101
Start a Scan Task Manually with the Webui101
Start a Scan Task Manually with the Smartphone101
Change the Feedstuff in a Feed Storage Place102
Drive the Mixing and Feeding Robot102
Drive the Mixing and Feeding Robot Manually102
Connect the Mixing and Feeding Robot Manually to the Charger103
Lower the Skirt to Clear the Route of Snow103
Set the Automatic (Barn) Door Control104
Change Feed in the Digital Output105
Maintenance Procedures107
Preventive Maintenance Schedule Farmer107
Mixing and Feeding Robot108
Clean and Inspect the Feed Loading Location108
Clean the Dosing Roll and Position Sensor109
Clean the Magnets110
Clean the Feed Height Sensor111
Clean the Ultrasonic Sensors113
Examine the Mixer Knives114
Install or Replace Mixer Knives116
Clean the Mixing and Feeding Robot122
Examine and Correct the Metal Strips123
Examine the Reports in the Mixing and Feeding Robot Software125
Empty the Mixing bin and Tare the Load Cells125
Feed Grabber126
Clean the Feed Height Sensor126
Clean the Jaws of the Feed Grabber127
General Feed Kitchen129
Examine the Stock129
Examine the Feeding129
Clean the Drop Pipe of the Additives Dispenser(S) (Freqency Pulse)129
Clean the IPE Profile of the Bridge Crane130
Clean the Control Boxes131
Calibrate the Additives Dispenser (Frequency Pulse)131
Troubleshooting133
Restart the System after an Alarm133
Troubleshooting Table135
Make Sure the Battery Is Charging Correctly149
Release a Jammed Mixer150
Release a Jammed Dosing Roll151
Release a Jammed Feed Door151
Reset the PCB of the Mixing and Feeding Robot152
Pull a Broken Mixing and Feeding Robot out of the Way152
Reset the Feed Grabber154
Reinstall the Chain after Activation of the Safety Handle154
Disposal163
Declarations of Conformity165
10 Weee181

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LELY Vector Specifications

General

Brand	LELY
Model	Vector
Category	Farm Equipment
Language	English

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