Manitowoc 16000 User Manual

Reference Only
INTRODUCTION 16000 SERVICE/MAINTENANCE MANUAL
1-2
Published 05-03-17, Control # 228-03
SAFE MAINTENANCE PRACTICES
Maintenance Instructions
To ensure safe and proper operation of Manitowoc cranes,
they must be maintained according to the instructions
contained in this manual, provided with the crane.
Crane maintenance and repair shall be performed by
personnel who by reason of training and experience are
thoroughly familiar with the crane’s operation and required
maintenance. These personnel shall read the Operator
Manual and Service Manual before attempting any
maintenance procedure. If there is any question regarding
maintenance procedures or specifications, contact your
Manitowoc dealer for assistance.
Training/qualification of maintenance personnel is the
responsibility of the crane owner.
Safe Maintenance Practices
Use the following safe maintenance practices:
1. Perform the following steps (as applicable) before
starting a maintenance procedure:
a. Park the crane where it will not interfere with other
equipment or operations.
b. Lower all loads to the ground or otherwise secure
them against movement.
c. Lower the boom onto blocking at ground level if
possible, or otherwise secure the boom from
movement due to wind or other outside forces (see
Wind Conditions topic in the capacity chart manual).
d. Move all controls to OFF and secure all functions
against movement by applying or engaging all
brakes, pawls, or other locking devices.
e. Stop the engine and render the starting means
inoperative.
f. Place a warning sign at the start controls alerting
other personnel that the crane is being serviced and
the engine must not be started. Do not remove the
sign until it is safe to return the crane to service.
2. Do not attempt to maintain or repair any part of the crane
while the engine is running unless it is absolutely
necessary.
If the engine must be run, keep your clothing and all
parts of your body away from moving parts. Maintain
constant verbal communication between the person
at the controls and the person performing the
maintenance or repair procedure.
3. Wear clothing that is relatively tight and belted.
4. Wear appropriate eye protection and approved hard hat.
5. Never climb onto or off of a moving crane. Climb onto
and off of the crane only when it is parked and only
with operator permission.
Use both hands and the handrails, steps and ladders
provided to climb onto and off of the crane.
NOTE: A safety harness and tether line must be worn
when working on top of the enclosure.
Tools and other equipment which cannot be carried
securely onto and off of the crane in pockets or tool belts
must be lifted with hand lines or hoists.
6. The boom and gantry are not intended as ladders. Do
not attempt to climb lattice work on the boom or gantry to
get to maintenance points. If the boom or gantry is not
equipped with an approved ladder, lower them before
performing maintenance or repair procedures.
7. Do not remove the cylinders until the working unit has
been securely restrained against movement.
8. Pinch points are impossible to eliminate, so be aware of
where they are and avoid them.
9. Pressurized air, coolant, and hydraulic oil can cause
serious injury. Make sure all the air, coolant, and
hydraulic lines, fittings, and components are installed
correctly and are serviceable.
Do not use your hands to check for air and hydraulic
oil leaks:
• Use a soap and water solution to check for air leaks
(apply the solution to fittings and lines and watch for
bubbles).
• Use cardboard or wood to check for coolant and
hydraulic oil leaks.
10. Relieve pressure before disconnecting any air, coolant,
and hydraulic lines and fittings.
11. Do not remove the radiator cap while the coolant is hot
or under pressure. Stop the engine, wait until the
pressure drops and the coolant cools, and then slowly
remove the cap.
WARNING
The importance of safe maintenance cannot be over
emphasized. Carelessness and neglect on the part of
maintenance personnel can result in death or injury and
costly damage to the crane or property.
Safety information in this publication is intended only as a
guide to assist qualified maintenance personnel in safe
maintenance. Manitowoc cannot foresee all hazards that
will arise in the field. Therefore, safety remains the
responsibility of maintenance personnel and the
crane owner.

Manitowoc 16000 Specifications

General

Brand	Manitowoc
Model	16000
Category	Construction Equipment
Language	English