Training Guide Course No. 196514
Level 2 Maintenance, X-1000 Series Dispensing Systems 4-146 P/N 196515 (Revision A)
Information Sheet 4-13-1
DP-3000 Troubleshooting
A. Intermittent or No Fluid Dispensing
Possible Cause Recovery
Pump poorly primed Perform a priming sequence.
Clogged dispensing tip
Replace tip.
Plugged pump Clean pump.
Empty fluid reservoir Replace fluid reservoir.
Speed Control set to 0 rpm Increase Valve Speed.
Tip too close to substrate
or touching substrate
Adjust height sensing. Flatten parts or fixture.
Material cured in pump None. Chamber is destroyed.
Feed screw jammed Free feed screw. Refer to Valve Operations Manual.
B. No Power to Motor
Possible Cause Recovery
Loose Interface Cable
connection
Tighten Interface Cable connectors.
Loose CB-036 connection Tighten cable connectors.
Driver circuits failed Check driver fuse on system rear panel.
C. Material Drips Continuously From Dispensing Tip
Possible Cause Recovery
Pump poorly primed Perform a priming sequence.
Needle too small Use a larger gauge needle.
Flow rate is too high Reduce the flow rate.
Thick material causing
pump chamber to over-
pressurize
Use a shorter needle.
D. Fluid Leaking From Prime Port On Side Of Pump Body
Possible Cause Recovery
Seals are worn out Replace seals.
Valve pressure or fluid
pressure set too high
Lower valve pressure (non-encoded models) or fluid
pressure (encoded models).