Polaris RANGER 1000 2020 - Chapter 7 Transmission

7
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
7.1
CHAPTER 7
TRANSMISSION
GENERAL INFORMATION - TRANSMISSION .. . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. 7.2
SERVICE NOTES - TRANSMISSION . . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . 7.2
SPECIAL TOOLS - TRANSMISSION .. ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... 7.2
TRANSMISSION SPECIFICATIONS .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. . 7.2
SHIFT CABLE . .. . .. . ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . . 7.3
SHIFT LEVER REMOVAL / INSTALLATION .. ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . ... ... . .. 7.3
SHIFT CABLE INSPECTION. .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... . .. . .. . .. . .. . . 7.3
SHIFT CABLE ADJUSTMENT . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... . .. . .. . .. 7.4
SHIFT CABLE ROUTING .. . .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ... .. .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . . 7.7
SHIFT CABLE SERVICE. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . 7.9
TRANSMISSION SERVICE .. .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . ..7.14
TRANSMISSION ASSEMBLY VIEW . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . ... . .. . .. . .. . .. . .. . ... .7.14
TRANSMISSION VENT LINE ROUTING . . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ... . .. . .. . .. . ... ..7.15
TRANSMISSION REMOVAL AND INSTALLATION . . .. . .. . .. . ... . .. . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . ..7.16
TRANSMISSION DISASSEMBLY . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . . .. . .. . .. . .. . .. . ... .7.20
DIFFERENTIAL OPERATION . .. . .. . .. . ... ... .. .. . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .7.23
BEVEL DIFFERENTIAL DISASSEMBLY . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... ... . .. . .. . .. . ... . .. . .. . .. .7.26
BEVEL DIFFERENTIAL ASSEMBLY . ... . .. . .. . .. . .. . .. . ... . .. . .. . ... ... . .. . .. . .. . .. . ... . .. . .. . .. . .. . .7.27
GEAR, SHAFT, BEARING INSPECTION . . .. . .. . ... . .. . .. . .. . .. . ... . .. . .. . .. . ... ... ... . .. . .. . .. . . .. . ..7.29
SNORKEL GEAR BACKLASH PROCEDURE . . .. . .. . .. . ... . .. . .. . .. . ... . .. . .. . .. . .. . .. . .. .. . .. . .. . .. .7.30
TRANSMISSION ASSEMBLY . .. . .. . .. . ... ... . .. . .. . .. . ... . .. . .. . .. . .. . ... .. .. . .. . .. . .. . .. . ... . .. . .. . .7.32
TRANSMISSION