Polaris RANGER 1000 2020 Service Manual

IX
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
IX.7
Location ............................................................. 12.20
Testing ............................................................... 12.21
Starter Solenoid
Bench Test............................................................4.14
Operation .............................................................4.13
Starting System
Starter Solenoid Bench Test .....................................4.14
Starter Solenoid Operation .......................................4.13
Testing Flow Chart..................................................4.16
Troubleshooting .....................................................4.17
Voltage Drop Test ...................................................4.17
Static
Testing .................................................................1.73
Stator
Tests ................................................................. 12.28
Steering
Inspection............................................................. 9.11
Steering & Suspension
Steering & Suspension Specifications.......................... 9.2
Steering Assembly
Assembly View ....................................................... 9.3
Power Steering Unit Installation .................................9.10
Steering Shaft Bearing Replacement ........................... 9.9
Steering Shaft Removal ............................................ 9.7
Steering Wheel Removal .......................................... 9.7
Steering Maintenance
Steering System Inspection ......................................2.54
Steering Wheel Free-Play ........................................2.54
Tie Rod End Inspection............................................2.55
Wheel Toe Adjustment..................................... 2.56, 9.13
Wheel Toe Measurement ................................. 2.55, 9.12
Steering Rack
Installation ............................................................. 9.8
Removal................................................................ 9.8
Steering Shaft
Bearing Replacement............................................... 9.9
Removal................................................................ 9.7
Steering System
Service Notes ......................................................... 9.2
Steering Wheel
Removal................................................................ 9.7
Suspension
Ball Joint Installation ...............................................9.18
Ball Joint Removal..................................................9.17
Ball Joint Service Preparation ...................................9.17
Front Lower A-Arm Removal.....................................9.14
Front Upper A-Arm Installation ..................................9.15
Rear Lower A-Arm Installation...................................9.23
Rear Lower A-Arm Removal .....................................9.22
Rear Stabilizer Bar Removal / Installation ....................9.23
Rear Upper A-Arm Installation...................................9.21
Rear Upper A-Arm Removal .....................................9.20
Service Notes ......................................................... 9.2
Shock Analysis .............................................. 1.72, 9.24
Spring Replacement ...............................................9.26
Suspension Assembly View
Front Suspension .................................................... 9.4
Suspension Assembly Views
Rear Suspension .................................................... 9.6
Suspension Inspection ...............................................2.57
Suspension Maintenance
Spring Pre-Load Adjustment .....................................2.57
Switch
AWD / 2WD / TURF .............................................. 12.19
Gear Position ...................................................... 12.18
Headlamp........................................................... 12.44
Ignition............................................................... 12.17
Seat Belt Interlock ................................................ 12.18
T
T-MAP Sensor
Operation Overview ................................................4.23
Sensor Replacement ..............................................4.23
Sensor Test...........................................................4.23
Tail Lights
LED Lamp Replacement ........................................ 12.48
Service .............................................................. 12.48
Tailgate
Assembly View .................................................... 11.16
Thermostat Replacement............................................3.86
Tie Rod End Inspection...............................................9.12
Transmission
Assembly .............................................................7.32
Assembly View ......................................................7.14
Bevel Differential Assembly ......................................7.27
Bevel Differential Disassembly ..................................7.26
Disassembly .........................................................7.20
Gear, Shaft, Bearing Inspection .................................7.29
Installation ............................................................7.17
Output Shaft Backlash.............................................7.30
Removal...............................................................7.16
Service Notes ......................................................... 7.2
Shift Cable Routing.................................................. 7.7
Shift Lever Installation .............................................. 7.3
Shift Lever Removal................................................. 7.3
Snorkel Gear Backlash ............................................7.32
Special Tools .......................................................... 7.2
Transmission Specifications ...................................... 7.2
Vent Line Routing ...................................................7.15
Transmission Diagnostics
Hard Shifting .........................................................1.65
Transmission Isolation.............................................1.65
Transmission Maintenance
Fluid Level Inspection..............................................2.46
Fluid Replacement .................................................2.46
Transmission Removal and Installation ..........................7.16
Trouble Code List
(ORV Master) ........................................................1.47
Trouble Tree
Guided Symptom Diagnostic.....................................1.27
Troubleshooting
Brake Noise ..........................................................1.67
Cooling System......................................................1.39
Engine .................................................................1.37
EPS Non-Functional MIL Off .....................................1.70
EPS Non-Functional MIL On .....................................1.69
EPS Using Digital Wrench®......................................1.71
Fuel System ..........................................................1.60
Misfire Detection ....................................................1.58
Oil Pressure Test....................................................3.93
PVT System ..........................................................1.62
Starting System .....................................................4.17
U
Upper Dash Panel Service
Installation .......................................................... 11.58
Removal............................................................. 11.57
INDEX

Polaris RANGER 1000 2020 Specifications

General

Brand	Polaris
Model	RANGER 1000 2020
Category	Offroad Vehicle
Language	English