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SEW-Eurodrive MOVIMOT advanced DRN DBC Series User Manual

SEW-Eurodrive MOVIMOT advanced DRN DBC Series
312 pages
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*25891936_0520*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mechatronic Drive Unit
MOVIMOT
®
advanced
DRN..DBC.. (Binary)
Edition 05/2020 25891936/EN

Table of Contents

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SEW-Eurodrive MOVIMOT advanced DRN DBC Series Specifications

General IconGeneral
BrandSEW-Eurodrive
ModelMOVIMOT advanced DRN DBC Series
CategoryDC Drives
LanguageEnglish

Summary

Operating Instructions

Safety notes for MOVIMOT® advanced

Duties of the user

Outlines the user's responsibilities for safety compliance and qualified personnel.

Designated use

Specifies the intended installation and use of the product.

Device structure

Electronics

Illustrates the inside of the electronics cover and the connection box with numbered parts.

Mechanical installation

Installation notes

Provides essential safety warnings and notes for installation.

Tightening torques

Electrical installation

Installation planning taking EMC aspects into account

Focuses on arranging and routing components for EMC-compliant installation.

Installation topology

Shows the basic installation topology with MOVIMOT® advanced, including safety relay and control connections.

Terminal assignment

Shows the terminal assignments for the MOVIMOT® advanced drive unit.

Terminal assignment (continued)

Details terminal assignments for control terminals X9 and engineering interface X31.

Connection diagram

Provides the connection diagram for the MOVIMOT® advanced drive unit.

X5504: STO (3 cores)

Warns about safe disconnection and provides connection details for STO function.

X5505: STO (3 cores)

Warns about disabling safety functions and provides connection details for STO function.

Startup

Startup notes

Provides essential safety warnings and notices for the startup procedure.

Startup notes (continued)

Includes notices about switch-off times and information regarding LED displays and nameplates.

Startup requirements

Lists conditions for startup, including correct installation, project planning, and safety measures.

Startup requirements (continued)

Lists required hardware and software components for startup.

Parameterization mode

Explains Easy mode and Expert mode for device parameterization.

Control elements

Provides an overview of the control elements on the electronics cover, including potentiometers and DIP switches.

DIP switches

Provides notices regarding DIP switch handling and overview of DIP switches S1, S2, S3.

Startup procedure

Describes startup without PC or keypad, using mechanical elements and FCB 05.

Startup in Easy mode

Describes startup in Expert mode using MOVISUITE® engineering software.

Startup procedure (continued)

Illustrates the startup procedure in segments and provides a checklist for complete startup.

Startup with the CBG21A keypad

Explains intuitive startup guided by symbols and functions on the CBG21A keypad.

CBG21A keypad

Shows the CBG21A keypad layout and explains operation for activating fields and entering numbers.

Startup with the CBG11A keypad

Explains startup using the CBG11A keypad, noting limitations with encoders.

CBG11A keypad

Shows the CBG11A keypad layout and explains operation for selecting functions and entering numbers.

Configuring the digital inputs/outputs

Explains configuration of digital inputs and outputs in Easy and Expert modes.

Setpoint scaling of the analog input

Details setpoint scaling for analog input AI1 based on operating mode and scaling parameters.

Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14)

Explains drive behavior at standstill based on parameter settings and function blocks.

Operation

Switch disconnector

Provides warnings about electric shock and notices regarding switch contact wear.

Binary controller

Describes available configurations for digital inputs and their corresponding functions and descriptions.

Manual mode with MOVISUITE®

Explains how to use the manual mode function of MOVISUITE® for device operation.

Activation/deactivating manual mode

Describes the procedure for activating and deactivating manual mode.

Manual mode with MOVISUITE® (continued)

Explains how manual mode is deactivated.

Control in manual mode

Details how to control the device using the MOVISUITE® manual mode window.

Function "Releasing the brake / deactivating DynaStop® with FCB 01"

Explains how to activate the function using DIP switches or parameter settings.

Function "Releasing the brake / deactivating DynaStop® with FCB 01" (continued)

Explains controlling the function via digital input or process data bit.

Mechanical brake in connection with STO

Shows drive behavior based on parameter settings for mechanical brake and STO function.

Service

Failures of the mechanical drive

Lists common motor malfunctions and their possible causes and measures.

Brake malfunctions

Lists brake malfunctions, their causes, and measures.

Evaluating fault messages

Guides on evaluating fault messages using MOVISUITE®, accessing fault status and history.

Switch-off responses

Details different fault responses like warning, application stop, and inhibit output stage.

Fault messages with parameterizable response

Lists faults with configurable responses like heat sink overtemperature and positioning lag error.

Fault messages with parameterizable response (continued)

Continues the list of faults with parameterizable responses, including external synchronization and HW limit switches.

Resetting fault messages

Warns about automatic restart and provides methods to acknowledge fault messages.

Fault table

Details subfaults related to output stage monitoring, including short circuits and overcurrent.

Fault 1 Output stage monitoring

Details subfaults related to output stage monitoring, including short circuits and overcurrent.

Fault 4 Brake chopper

Details subfaults related to brake chopper overcurrent and defects.

Fault 6 Line fault

Details subfaults related to line phase failure and DC link voltage.

Fault 8 Speed monitoring

Details subfaults related to speed monitoring in motor and generator modes, and maximum speed.

Fault 9 Control mode

Details subfaults related to control mode issues like magnetization and operating mode requests.

Fault 9 Control mode (continued)

Continues faults related to control mode, including flux model errors and parameter measurement.

Fault 10 Data Flexibility

Details faults related to data flexibility, including initialization and operation codes.

Fault 10 Data Flexibility (continued)

Continues faults related to data flexibility, including memory access, stack, division by zero, and runtime.

Fault 11 Temperature monitoring

Details faults related to temperature monitoring of heat sinks and devices.

Fault 11 Temperature monitoring (continued)

Continues faults related to temperature monitoring, including electromechanical utilization and wire breaks.

Fault 12 Brake

Details faults related to brake output, DC voltage, and missing brake control modules.

Error 13 encoder 1 fault

Details faults related to encoder position comparison, unknown types, and invalid data.

Error 13 encoder 1 fault (continued)

Continues encoder faults related to travel range, startup errors, and digital motor integration.

Fault 16 Startup

Details faults related to motor startup, controller parameters, and thermal motor models.

Fault 16 Startup (continued)

Continues startup faults related to watchdog, configuration data, calibration data, and process data.

Fault 19 Process data

Details faults related to process data, including speed, acceleration, drive function, and inertia setpoints.

Fault 20 Device monitoring

Details faults related to device monitoring, specifically supply voltage issues.

Fault 20 Device monitoring (continued)

Continues device monitoring faults related to internal hardware, fans, and supply voltage.

Fault 21 Digital motor integration 1

Details faults related to digital motor integration, including communication errors and slave requirements.

Fault 23 Power section

Details faults related to the power section, including warnings, faults, and hardware issues.

Fault 23 Power section (continued)

Continues power section faults related to process data timeouts and firmware corruption.

Fault 25 Parameter memory monitoring

Details faults related to parameter memory, including incompatible configurations and CRC errors.

Device replacement

Provides warnings regarding electric shock and improper installation/disassembly during device replacement.

Replacing the drive unit

Details the procedure for replacing the entire drive unit, including safety notes and component checks.

Inspection and maintenance

Project planning

Data for drive selection/designation

Lists required data for selecting and designating drive components, including gear unit, torques, and speeds.

Data for drive selection/designation (continued)

Continues listing data for drive selection, including load efficiency, braking work, and ambient temperature.

Project planning procedure

Illustrates the project planning procedure for a MOVIMOT® advanced drive unit, highlighting key aspects.

Project planning procedure (continued)

Continues the project planning flowchart for selecting gear units and calculating braking energy.

Drive selection using the example of a roller conveyor

Illustrates drive unit selection using a roller conveyor example with specific application specifications.

Calculating the application

Shows calculations for static and dynamic resistance, torque in ranges M1 and M2.

Selecting the MOVIMOT® advanced drive unit

Guides through selecting gear unit size, gear ratio, and suitable motor.

Selecting the MOVIMOT® advanced drive unit (continued)

Continues drive unit selection, showing technical data for electronics covers and overload capacity.

Technical data and dimension sheets

Technical data

Presents general technical data for MOVIMOT® advanced, including electronics cover sizes and nominal values for AC input.

Technical data (continued)

Provides technical data for electronics covers (inverters) and brake choppers/braking resistors.

Electronics data – Drive safety functions

Shows technical data for drive safety functions like STO, including input voltage ranges and power consumption.

MOVIMOT® advanced (continued)

Continues dimension drawings for MOVIMOT® advanced, showing /D11 connection.

DRN71M BE/MOVIMOT® advanced DRN80M BE/MOVIMOT® advanced

Provides dimension drawings for DRN71M BE and DRN80M BE MOVIMOT® advanced units with various configurations.

DRN71M BE/MOVIMOT® advanced DRN80M BE/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN71M BE and DRN80M BE MOVIMOT® advanced, showing /D11 connection.

DRN80MK/MOVIMOT® advanced DRN80M/MOVIMOT® advanced

Provides dimension drawings for DRN80MK and DRN80M MOVIMOT® advanced units with various configurations.

DRN80MK/MOVIMOT® advanced DRN80M/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN80MK and DRN80M MOVIMOT® advanced, showing /D11 connection.

DRN90S/MOVIMOT® advanced DRN90L/MOVIMOT® advanced

Provides dimension drawings for DRN90S and DRN90L MOVIMOT® advanced units with various configurations.

DRN90S/MOVIMOT® advanced DRN90L/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN90S and DRN90L MOVIMOT® advanced, showing /D11 connection.

DRN100LS/MOVIMOT® advanced DRN100LM/MOVIMOT® advanced

Provides dimension drawings for DRN100LS and DRN100LM MOVIMOT® advanced units with various configurations.

DRN100LS/MOVIMOT® advanced DRN100LM/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN100LS and DRN100LM MOVIMOT® advanced, showing /D11 connection.

DRN90S BE/MOVIMOT® advanced DRN90L BE/MOVIMOT® advanced

Provides dimension drawings for DRN90S BE and DRN90L BE MOVIMOT® advanced units with various configurations.

DRN90S BE/MOVIMOT® advanced DRN90L BE/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN90S BE and DRN90L BE MOVIMOT® advanced, showing /D11 connection.

DRN100LS BE/MOVIMOT® advanced DRN100LM BE/MOVIMOT® advanced

Provides dimension drawings for DRN100LS BE and DRN100LM BE MOVIMOT® advanced units with various configurations.

DRN100LS BE/MOVIMOT® advanced DRN100LM BE/MOVIMOT® advanced (continued)

Continues dimension drawings for DRN100LS BE and DRN100LM BE MOVIMOT® advanced, showing /D11 connection.

Functional safety

Integrated Safety Technology

Describes MOVIMOT® advanced safety technology and requirements for safety integrity.

MOVIMOT® advanced

Details safety requirements, certifications, and definitions for safe states.

Safety concept

Explains the drive unit's ability to perform Safe Torque Off function and its implementation.

Drive safety functions

Describes available drive safety functions like STO and SS1(c), including diagrams and specifications.

Drive safety functions (continued)

Continues description of drive safety functions, explaining SS1(c) parameters and diagrams.

Safety conditions

States requirements for safe operation, including integration into higher-level safety functions and approved devices.

Requirements on the installation

Outlines wiring technology, STO cable routing, parasitic voltage prevention, and safety circuit design requirements.

Requirements on the external safety controller

Details requirements for external safety controllers and relays, including safety class and wiring.

Requirements on the external safety controller (continued)

Continues requirements for external safety controllers, detailing test pulses for different sourcing/sinking configurations.

Requirements on operation

Specifies operating limits, built-in diagnostic functions, and test procedures for PL d/SIL 2 and PL e/SIL 3.

Connections variants

States that connection variants are permitted if basic safety concept is met and lists general requirements.

STO jumper plug (3-core)

Warns about safe disconnection and describes the STO jumper plug, its connection, and function.

Safety characteristics

Details characteristic values according to EN 61800-5-2 and EN ISO 13849, including safe state and drive safety function.

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