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MCS200HW
SICK MCS200HW Service Manual
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45
8024638/AE00/V1
-0/2019-09| SICK
S
E
R
V
I
C
E
M
A
N
U
A
L
| MCS200HW
Subject to change without notice
MAINTENANCE
3
3
Fill
the d
r
ying agent (1 sachet).
4
Screw the d
r
ying agent co
ntainer tight.
5
Clo
se the send
er/receiv
er unit cov
er and screw t
ight.
44
46
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Manual
7
Target Group of this Manual
7
Purpose of this Manual
7
Information Concerning this Manual
7
Special Hazards
8
Safety Rules for Work on Electrical Systems
8
Esd
8
Inquiries to SICK AG
9
2 Tools
10
Special Tools and Auxiliary Means
10
3 Maintenance
11
Maintenance Interval
11
Expendable and Wearing Parts
11
Working on the Device Cabinet
12
Exchanging Filter Pads
12
Door Ventilator
12
Roof Ventilator
13
Working on the Cell
14
Removing the Complete Cell
15
Fitting the Complete Cell
18
Cell Inlet Filter Maintenance
21
Replacing the Non-Return Valve on the Cell Inlet Filter
25
Ejector Block Maintenance
26
Replacing the O-Ring on the Middle Section
29
Replacing the Sealing Ring on Hose Connection 2
30
Replacing the O-Rings on Exhaust Gas Connection and Ejector Nozzle
31
Mirror Plates and Tubes Maintenance
33
Replacing the O-Ring of the Upper Mirror Plate
34
Replacing the O-Rings of the Lower Mirror Plate
37
Tubes Maintenance
40
Working on the Sender/Receiver Unit
43
Replacing the Filter Mat on the Ventilator
43
Opening the Sender/Receiver Unit
44
Replacing the Drying Agent
44
4 Functional Test
46
IR Components, Drift Check
46
Oxygen Sensor Drift Check
46
Beamer Current Check
47
Reference Energy Check
47
Test Signal Transmission
48
Setting the IP Address
48
MODBUS Simulation
49
Test Analog and Digital Inputs and Outputs
50
Analog Outputs
50
Digital Outputs
50
Analog Inputs
51
Digital Inputs
51
5 Repairs
52
Working on the Device Cabinet
52
Replacing the Door Fan
52
Replacing the Pressure Reducer Unit
54
Replacing the CAN Node
55
Working on the Valve Manifold
57
Replacing the Valve Manifold
57
Replacing the Valve
58
Replacing the IO Module
59
Replacing the Test Gas Valves
60
Replacing the Display
62
Replacing the 24V Power Supply Unit
63
Working on the Cell
65
Removing the Complete Cell
65
Fitting the Complete Cell
68
Replacing the Oxygen Sensor
70
Replacing Mirror Plates
73
Replacing the Upper Mirror Plate
73
Replacing the Lower Mirror Plate
76
Replacing the Heating Cartridges
79
Replacing the PT100 Temperature Sensor
82
Replacing the Thermostatic Switch
85
Working on the Sender/Receiver Unit
88
Removing the Electronics Housing Cover
88
Replacing the Beamer
89
Resetting the Beamer Service Life
90
Resetting the Reference Energy
91
Removing the Complete Sender/Receiver Unit
93
Fitting the Complete Sender/Receiver Unit
98
Replacing the Fan
98
Replacing the Pressure Control Module
99
Replacing the Complete Beamer Unit
102
Performing Optical Adjustment
103
Replacing the Chopper Motor
105
Replacing the Filter Wheel Motor
107
Filter Wheel Motor 1
108
Filter Wheel Motor 2
111
Filter Wheel Motor 3
113
Replacing the Lens on Filter Wheel Housing 1
116
Replacing the LPMS03 Detector Cable
117
Replacing the LPMS03 Detector Circuit Board
118
Replacing the Cable and Light Barrier on the Filter Wheel Motor
120
Replacing the LPMS04 Circuit Board
121
Replacing the Heating Cartridges
122
Replacing the PT100 Temperature Sensor
125
Replacing the Sender/Receiver Windows
127
Adjusting the Zero Point
128
Working on the Electronics Unit
129
Removing and Fitting the Electronics Unit
129
Replacing the LPMS01 Circuit Board
132
Replacing the LINUX CPU
135
Performing a Firmware Update
137
Swapping the SD Card
138
Replacing the LPMS02 Circuit Board
139
Replacing the LPMS02 Fan
142
Replacing the LPMS01 to LPMS04 Connection Cable
145
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SICK MCS200HW Specifications
General
Brand
SICK
Model
MCS200HW
Category
Analytical Instruments
Language
English
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