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SINAMICS G110M
Original Instructions
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Index
SINAMICS G110M Operating Instruct
ions
342
Operating Inst
ructions
,
04/2015, FW V4.7.3
,
A
5E31298649B AD
Winders
,
89
Wire breaka
ge
,
251
Wire
-
br
e
ak mo
nitorin
g
,
122
,
205
Write prot
ection
,
2
70
,
271
Z
ZSW1 (s
tatus wor
d 1)
,
137
ZSW3 (s
tatus wor
d 3)
,
139
341
343
Table of Contents
Main Page
Default Chapter
4
Legal Information
4
Changes in this Manual
5
Table of Contents
7
1 Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
17
Handling Electrostatic Sensitive Devices (ESD)
17
Industrial Security
18
Residual Risks of Power Drive Systems
18
2 Introduction
21
About this Manual
21
Guide through this Manual
22
3 Description
23
Identifying the Components of the System
23
SINAMICS G110M Converter
24
Commissioning Tools
29
General Layout SINAMICS G110M System
30
4 Installation
35
Mechanical Installation
36
Dimensions of Converters and Motors
36
System Installation
39
Installation Procedure
43
Installing the 24V Power Supply
54
Electrical Installation
57
SINAMICS G110M Electrical Data
57
EMC Installation Guidelines
60
Connections and Interference Suppression
60
Basic EMC Rules
60
Equipotential Bonding
61
Connection and Cables
63
Cable Protection
73
Connecting the PROFINET Interface
74
Terminal Assignment Dependent on Interface Configuration
75
Wiring Example for the Factory Settings
75
5 Commissioning
83
Commissioning Guidelines
83
Basic Commissioning
84
Prepare Basic Commissioning
84
Collecting Motor Data
85
Inverter Factory Setting
87
V/F Control or Speed Control
89
Defining Additional Requirements for the Application
90
Motor Data Using P300 and P301
90
Restoring the Factory Settings
92
Basic Commissioning with DIP Switches
93
Basic Commissioning with IOP
98
P0015 Macros
100
Basic Commissioning with STARTER
106
Adapting the USB Interface
107
Generating a STARTER Project
108
Go Online and Start Wizard for Basic Commissioning
109
Identifying Motor Data
111
Using the AS-I Programmer
113
6 Adapt Inputs and Outputs
117
Digital Outputs
119
Analog Inputs
120
Deadband of the Analog Inputs
123
7 Configure Fieldbus
125
Fieldbus Version of the Control Module
125
Communication Via PROFINET
126
What Do You Need for Communication Via PROFINET
127
Connect the Converter to PROFINET
127
Configuring Communication to the Control
128
Select Telegram
128
Activating Diagnostics Via the Control
129
Communication Via PROFIBUS
129
What Do You Need for Communication Via PROFIBUS
129
Connect the Converter to PROFIBUS
130
Configuring the Communication Using SIMATIC S7 Control
130
Settings PROFIBUS DP Address with DIP Switches
130
Select Telegram
131
Profidrive Profile for PROFIBUS and PROFINET
133
Cyclic Communication
133
Control and Status Word 1
135
Control and Status Word 3
138
Extend Telegrams and Change Signal Interconnection
139
Structure of the Parameter Channel
141
Slave-To-Slave Communication
145
Acyclic Communication
146
Communications Via AS-I
146
Setting the Address
147
Single Slave Mode
149
Dual Slave Mode
151
Assignment Tables
153
Cyclic and Acyclic Communications Via CTT2
155
Cyclic Communication
156
Acyclic Communication - Standard
157
Acyclic Communication - Manufacturer-Specific
158
8 Functions
161
Overview of Converter Functions
161
Inverter Control
163
Switching the Motor on and off
163
Running the Motor in Jog Mode (JOG Function)
164
Switching over the Converter Control (Command Data Set)
165
Command Sources
168
Setpoint Sources
169
Analog Input as Setpoint Source
170
Specifying the Motor Speed Via the Fieldbus
170
Electromechanical Potentiometer
171
Motorized Potentiometer as Setpoint Source
172
Fixed Speed as Setpoint Source
173
Setpoint Calculation
176
Overview of Setpoint Processing
176
Invert Setpoint
176
Inhibit Direction of Rotation
177
Skip Frequency Bands and Minimum Speed
177
Speed Limitation
178
Motor Control
181
V/F Control
182
Characteristics of U/F Control
183
Selecting the U/F Characteristic
184
Optimizing Motor Starting
185
Vector Control with Closed Loop Speed Control
187
Characteristics of the Closed Loop Speed Control
187
Select Motor Control
188
Optimizing the Speed Controller
189
Friction Characteristic
191
Moment of Inertia Estimator
193
Advanced Settings
198
Torque Control
199
Protection Functions
200
Inverter Temperature Monitoring
200
Motor Temperature Monitoring Using a Temperature Sensor
203
Protecting the Motor by Calculating the Motor Temperature
206
Overcurrent Protection
207
Limiting the Maximum DC Link Voltage
208
Status Messages
209
System Runtime
210
Application-Specific Functions
210
Calculating the Energy Saving
210
Unit Changeover
213
Changing over the Motor Standard
214
Changing over the Unit System
214
Changing over Units for the Technology Controller
215
Switching Units with STARTER
215
Braking Functions of the Inverter
217
DC Braking
217
Dynamic Braking
220
Motor Holding Brake
222
Quick Stop Function
227
Limit Position Control
229
PID Technology Controller
233
Overview
233
Setting the Controller
234
Optimizing the Controller
235
System Protection
236
No-Load Monitoring, Blocking Protection, Stall Protection
236
Load Monitoring
237
Load Monitoring - Responses 0
242
Safe Torque off (STO) Safety Function
242
Function Description
243
Prerequisite for STO Use
245
Commissioning STO
245
Commissioning Tools
245
Protection of the Settings from Unauthorized Changes
246
Resetting the Safety Functions to the Factory Setting
246
Configuring Safety Functions
248
Interconnecting the "STO Active" Signal
248
Setting the Filter for Safety-Related Inputs
250
Setting the Forced Checking Procedure (Test Stop)
252
Activate Settings
254
Checking the Assignment of the Digital Inputs
254
Acceptance - Completion of Commissioning
256
Switchover between Different Settings
259
9 Data Backup and Series Commissioning
261
Backing up and Transferring Settings Using Memory Card
262
Saving Settings to the Memory Card
262
Transferring the Settings from the Memory Card
264
Manually Transferring the Settings from the Memory Card
265
Safely Remove the Memory Card
267
Backing up and Transferring Settings Via STARTER
269
Other Ways to Back up Settings
270
Write and Know How Protection
270
Write Protection
270
Know-How Protection
272
Settings for Know-How Protection
273
Generating an Exception List for Know-How Protection
275
10 Service and Maintenance
277
Overview of Replacing Inverter Components
277
Replacing the Control Unit
279
Replacing the Power Module
280
Upgrading Firmware
281
Firmware Downgrade
283
Correcting a Failed Firmware Upgrade or Downgrade
286
11 Alarms, Faults and System Messages
287
Alarms
287
Faults
290
Status LED Overview
294
Identification & Maintenance Data (I&M)
296
List of Alarms and Faults
297
12 Technical Data
303
Performance Ratings Control Module
303
Performance Ratings Power Module
304
SINAMICS G110M Specifications
305
Ambient Operating Temperature
307
Current Derating - Depending on the Installation Altitude
308
Pulse Frequency and Current Reduction
309
Appendix
311
New and Extended Functions
311
Star-Delta Motor Connection
312
Adapting Inverter to the Application
313
General Basics
313
Parameter
314
Frequently Required Parameters
314
Working with STARTER
316
Change Settings
316
The Device Trace in STARTER
318
Interconnecting Signals in the Inverter
321
Fundamentals
321
Example
323
Acceptance Tests for the Safety Functions
325
Recommended Acceptance Test
325
Machine Documentation ((Only STO))
327
Log of the Settings for the Basic Functions, Firmware V4.4
329
Standards PM240M
330
Electromagnetic Compatibility
331
Mistakes and Improvements
333
Manuals and Technical Support
334
Manuals for Your Converter
334
Configuring Support
335
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