TRIEF TWISTER basic - Cutting Unit; Feeding

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Operation

Machine overview

11/2020 243343V03_EN 11

2.1.2 Cutting unit

1 Upper grid

2 Lower grid

3 Cut-off knife

4 Grid clamping strap

5 Grid drive roller

2.1.3 Feeding

1 Feed chamber

2 Separating slide

3 Cleaning channel

Main Page

Table of Contents5
Before You Read on9
Using These Operating Instructions10
Symbols11
In the Operating Manual11
On the Machine11
Description of the Machine, Area of Application and Intended Use12
Foreseeable Misuse12
Safety Instructions12
Protective Equipment12
Organisational Measures13
Personnel Qualifications and Obligations13
General Safety Instructions14
Safety Instructions for this Machine15
Operation17
Machine Overview18
General Overview18
Cutting Unit19
Feeding19
Control Panel20
Before You Start21
Notes about Cutting22
Cutting25
Settings25
Loading and Starting26
Cleaning Mode27
If any Malfunction Occurs27
Cleaning / Disinfection29
Check Daily31
Check and Clean Cleaning Channel31
Cleaning of the Separating Slide32
Cleaning the Discharge Conveyor During Running Operation34
Instructions for Cleaning35
Dismantling for Complete Cleaning36
Cleaning37
Cleaning and Disinfection Schedule38
Reassembly after Cleaning40
Set-Up41
Removing the Feed42
Opening/Closing the Knife Box Door43
Dismantling the Cut-Off Knife43
Dismantling the Grating Disc or Stop Disc (Optional)44
Dismantling the Cutting Unit45
Dismantling the Product Stabiliser46
Dismantling the Grid Blades46
Installing the Manual Feed48
Installing the Product Stabiliser49
Installing the Grid Blades49
Installing the Cutting Unit51
Installing Cut-Off Knife52
Setting the Cutting Gap52
Installing the Grating Disc or Stop Disc (Optional)53
Adjustment of the Grating Disc54
Inner Setting54
Outer Setting56
Dismantling / Installing the Hygiene Strip58
Dismantling / Installing the Scraper58
Start-Up, Switch-Off59
Safety Instructions for Set-Up60
Initial Start-Up61
Restart61
Start-Up after EMERGENCY off62
Test Run62
Checking that the Cut-Off Knife Runs Freely62
Checking Rotation Direction of the Electric Motor62
Function Test of the Safety Switches63
Knife Box Door63
Discharge Conveyor64
Separating Slide64
Feed Insert64
Switch-Off65
Switch-Off at the End of Production65
Switching off for Maintenance and Repair Work65
Switch-Off Via EMERGENCY off65
Maintenance67
Maintenance Overview69
Sharpening Cut-Off Knife70
Changing Blade70
Sharpening the Grid Blades71
Changing Grid Side Walls72
Changing the Rollers of the Grid Drive72
Cleaning or Changing the Cool Air Hose73
Oil Level Check73
Changing the Hydraulic Oil74
Replacing Belt of the Discharge Conveyor76
Tensioning the Belt of the Discharge Conveyor77
Programming79
Transport and Installation81
Transport and Unpacking82
Transporting the Machine to the Installation Site82
Unpacking the Machine82
Installation and Connection82
Installation82
Adjustment of the Machine Feet83
Electrical Connection83
Installation for Machines with Running Gear (Optional)84
Installation84
Lowering / Raising and Adjusting Machine Foot84
Installing Discharge Conveyor85
Dismantling Discharge Conveyor86
Help and Service87
Your Service Partner88
Troubleshooting at a Glance89
Appendix91
Positioning of the Rating Plate and Electrical Wiring Diagram92
Information Signs on the Machine93
Technical Specifications94
Dimensions95
Hydraulic Oil96
Approved Hydraulic Oils96
Hydraulic Oil Quantity96
Verifications97
Proof of Training97
Maintenance Record97
Index99

TRIEF TWISTER basic - Cutting Unit; Feeding

Table of Contents