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VIDEOJET DataFlex 6530 Service Manual

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Videojet
DataFlex 6530
Service Manual
P/N 463041-01
Revision: AA, June 2017

Table of Contents

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VIDEOJET DataFlex 6530 Specifications

General IconGeneral
Print TechnologyThermal Transfer
Print Resolution300 dpi
Max Print Width53 mm
Ribbon Width20 mm to 55 mm
Air SupplyNot Required
Print SpeedUp to 1000 mm/sec
User Interface8.4 inch touchscreen
Print Area53 mm x 75 mm
Ribbon Length1200 m
Operating Temperature5°C to 40°C
ConnectivityEthernet, USB
Supported MaterialsLabels

Summary

Section 1 Introduction

1.1 Equipment Description

Details the main components of the Videojet DataFlex 6530 printer, including the printhead and HMI display.

1.2 About this Manual

Explains the purpose and intended audience of the service manual, emphasizing its role as a supplement to formal training.

1.3 Related Publications

Lists other manuals available for reference, such as the Operator Manual, and explains language codes for ordering.

1.4 Content Presentation

Describes the manual's structure, writing styles, positional references, units of measurement, and safety information conventions.

1.5 Abbreviations and Acronyms

Provides a glossary of common abbreviations and acronyms used throughout the manual for clarity and reference.

1.6 Chapters in the Manual

Outlines the structure of the manual, detailing the content covered in each of the fifteen chapters and appendices.

Section 2 Safety

2.1 Introduction

States Videojet's commitment to safety and outlines the purpose of safety guidelines in the manual.

2.2 Equipment Safety Guidelines

Provides critical safety guidelines for operating and handling the equipment to prevent injury and damage.

2.3 Electrical Safety Guidelines

Details safety precautions related to electrical power supply, cables, bonding, and grounding to prevent electrical hazards.

2.4 Installation of the Printer

Covers essential safety measures and considerations for installing the printer in various environments and locations.

2.5 Print Ribbon Safety Guidelines

Specifies safety requirements for handling and storing print ribbons to prevent damage and ensure proper operation.

2.6 Other Important Guidelines

Includes guidelines for cleaning procedures and understanding warning labels to ensure safe operation and maintenance.

Section 3 Main Parts

3.1 Equipment Description

Provides a detailed overview of the main components of the Videojet DataFlex 6530 printer.

3.2 Working with Printer Connections

Explains how to connect various external devices and signals to the printer, including sensors and communication ports.

Section 4 Installation

4.1 Unpacking the Standard Printer

Guides the user through the process of inspecting and unpacking the printer kit, listing included parts.

4.2 Installing the Printer

Outlines the requirements and procedures for physically installing the printer, including power and signal connections.

4.3 Mounting Considerations

Discusses critical factors for mounting the printer, such as orientation, space, and operator access for optimal performance.

4.4 Installing the Ribbon in the Cassette

Details the procedure for loading a new ribbon into the cassette and ensuring correct setup.

4.5 Switching the Power On

Explains the simple procedure for powering on the printer via the PSU switch.

4.6 Understanding Printhead LEDs

Describes the meaning of different LED indicators on the printhead to help diagnose printer status.

4.7 Configuring the Printer

Covers printer configuration using the CLARiTY Configuration Manager software for optimal performance.

4.8 Working with the Configurable Inputs and Outputs

Explains how to configure the printer's input/output system to interface with packaging equipment.

4.9 Setting the End of Reel Detection

Details how to configure the printer for reactive or predictive ribbon end detection modes.

4.10 Working with Print Allocations

Describes how to set up strict control of batch sizes and job printing using print allocations.

Section 5 CLARiTY Operating System

5.1 Getting started with the CLARiTY

Introduces the CLARiTY operator control system and how to access its functions via the Tools button.

5.2 Using the Home Screen

Explains the layout and elements of the CLARiTY Home screen for basic operation.

5.3 Using the Tools Screen

Details navigation through the Tools screen to access Setup, Diagnostics, Databases, and Help functions.

5.4 Working with Passwords

Describes how to set up and manage password protection for different user access levels within CLARiTY.

Section 6 Replacement Instructions

Available Spare Parts Instructions

Lists spare parts for which replacement instructions are available, guiding users on obtaining them.

Section 7 Maintenance

7.1 General Maintenance

Provides a schedule and procedures for routine maintenance tasks to ensure printer longevity and performance.

Section 8 Troubleshooting

8.1 Printer Faults

Directs users to the operator manual for detailed information on printer error messages and remedies.

8.2 CLARiTY HMI-PSU Faults

Refers users to the operator manual for troubleshooting CLARiTY HMI and PSU related faults.

8.3 Fault Messages and Warnings

Explains the classification of errors into warnings and faults and provides a table of common faults and their remedial actions.

Section 9 Illustrated Parts List

9.1 How to Read the IPL

Explains the symbolic representation and alphanumeric system used in the Illustrated Part List (IPL) for identifying parts.

9.2 Videojet DataFlex 6530 Parts

Identifies the main assemblies of the printer (HMI/PSU and Printer) and directs to detailed part lists.

9.3 Accessories

Lists available accessories for the printer, including cables and power cords, with their part numbers.

9.4 Miscellaneous Accessories

Details other accessories such as encoders, mounting hardware, slave printers, and conversion kits.

Appendix A Menu Structure

CLARiTY Configuration Manager Menu

Presents a comprehensive breakdown of the menu options and parameters available within the CLARiTY Configuration Manager software.

Appendix B External Serial Interfaces

B.1 Working with the External Serial Interface

Explains how to use the external serial interface for communication with the printer via RS232 and TCP/IP.

B.1.1 Running the Text Communications system

Guides on setting up and running the text communications system for printer control and data exchange.

B.1.2 Working with Communications Sessions

Details how to establish and manage communications sessions, including command syntax and responses.

B.1.3 Formatting the CIFF Data File

Explains the structure and formatting requirements for CIFF data files used for updating printer information.

Appendix C Test Points

C.1 Introduction

Introduces the section on test points, noting that references are viewed from the front of the PCB.

C.2 MCB Test Points

Identifies specific test points on the Main Control Board (MCB) and their acceptable voltage ranges for diagnostics.

C.3 Printhead PCB Test Points (RH)

Lists test points on the Printhead PCB (Right Hand) and their acceptable voltage ranges for troubleshooting.

C.4 Printhead PCB Test Points (LH)

Lists test points on the Printhead PCB (Left Hand) and their acceptable voltage ranges for troubleshooting.

C.5 CLARITY Controller PCB Test Points

Identifies test points on the CLARITY Controller PCB and their corresponding acceptable voltage ranges.

Appendix D Theory Of Printing

D.1 Introduction

Introduces the principles of thermal transfer printing technology used by the printer.

D.2 Printing

Explains the mechanics of continuous motion printing, including substrate movement and printhead operation.

Appendix E Master Slave Setup

E.1 Working with Master/Slave

Introduces the Master/Slave capability, its benefits, applications, and terminology.

E.1.6 Physical Installation

Describes the physical connections and setup required for a Master/Slave printer group.

E.1.8 Master/Slave Basic and Advanced Configuration

Details the procedures for configuring printers in both basic and advanced Master/Slave modes.

E.1.11 The Slave Printers

Explains the role and behavior of Slave printers in different Master/Slave modes.

E.1.15 Disabling Master/Slave Mode

Provides instructions on how to disable or remove printers from a Master/Slave configuration.

Appendix F Availability

F.1 Overall Equipment Effectiveness - Availability Tools

Introduces availability tools for analyzing operational and equipment downtime and identifying causes.

F.2.2 Equipment Availability

Defines and explains how to calculate Equipment Availability based on total time and downtime.

F.3.3 Operation Availability

Defines and explains how to calculate Operational Availability based on production time proxies.

F.4.4 Availability Page

Describes how to navigate and interpret the Availability page for examining equipment and operational data.

F.5.5 Export to USB

Details the process for exporting availability metrics and event logs to a USB stick for further analysis.

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