wsm B2420 - Disassembling and Assembling

CLUTCH
B2420, WSM
2-S12
Separating the Engine from the Clutch Housing
1. Place the disassembling jack under the engine and center
frame.
2. Remove the engine mounting screws and nut, then separate the
engine from the clutch housing with starter motor.
(When reassembling)
• Apply liquid gasket (Three Bond 1211 or equivalent) to joint face
of the engine and clutch housing.
• Apply liquid gasket (Three Bond 1211 or equivalent) to joint face
of the engine and starter motor.
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[3] DISASSEMBLING AND ASSEMBLING
Separating the Clutch Assembly
1. Remove the clutch assembly (2) from the flywheel.
(When reassembling)
• Direct the shorter end of the clutch disc boss toward the
flywheel.
• Apply molybdenum disulphide (Three Bond 1901 or equivalent)
to the splines of clutch disc boss.
• Install the pressure plate, noting the position of straight pins.
IMPORTANT
• Align the center of clutch disc and flywheel by inserting the
clutch center tool.
NOTE
Do not allow grease and oil on the clutch disc facing.
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Clutch Rod and Clutch Release Fork
1. Remove the clutch pedal rod.
2. Remove the external snap ring (2) at the end of clutch rod (4)
and remove the clutch release fork (3) and release bearing (5)
with release hub.
(When reassembling)
• Set the clutch release fork and release hub with set spring (1) in
the correct direction.
9Y1210436CLS0007US0
Tightening torque
Clutch housing and engine
mounting screw (M8)
18 to 21 N·m
1.8 to 2.1 kgf·m
13 to 15 lbf·ft
Clutch housing and engine
mounting screw (M10)
48 to 21 N·m
4.9 to 5.7 kgf·m
36 to 41 lbf·ft
Tightening torque Clutch mounting screw
24 to 27 N·m
2.4 to 2.8 kgf·m
18 to 20 lbf·ft
(1)Clutch Disc (2)Clutch Assembly
(1) Set Spring
(2) External Snap Ring
(3) Clutch Release Fork
(4) Clutch Rod
(5) Release Bearing
KiSC issued 06, 2012 A