wsm B2420 - Disassembling and Assembling; Disassembling Clutch Housing

TRANSMISSION
B2420, WSM
3-S14
[2] DISASSEMBLING AND ASSEMBLING
(1) Disassembling Clutch Housing
Clutch Rod and Clutch Release Fork
1. Remove the external snap ring (1) at the end of clutch rod.
2. Draw out the clutch rod (3) and remove the clutch release fork
(2).
3. Take out the release hub with release bearing (4).
(When reassembling)
• Set the clutch release fork and release hub with set spring (5) in
the correct direction.
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Clutch Housing Rear Cover
1. Remove the clutch housing rear cover (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1206D or equivalent) to joint
face of clutch housing and rear cover (1).
NOTE
• When reassembling the clutch housing rear cover, be sure
to wrap the output shaft with vinyl tape. And then, attach
the clutch housing rear cover, taking care not to damage
the oil seal of the rear cover with the output shaft.
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Clutch Shaft and Others
1. Pull out the clutch shaft assembly (1).
2. Pull out the 2nd gear shaft from the front assembly (3).
(When reassembling)
• Apply small amount of the grease to the oil seal (2).
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(1) Snap Ring
(2) Clutch Release Fork
(3) Clutch Rod
(4) Release Bearing
(5) Set Spring
Tightening torque
Clutch housing rear cover
mounting screw
18 to 20 N·m
1.8 to 2.1 kgf·m
13 to 15 lbf·ft
(1) Clutch Housing Rear Cover (2) Oil Seal
(1) Clutch Shaft Assembly
(2) Oil Seal
(3) 2nd Gear Shaft, Front Assembly
KiSC issued 06, 2012 A