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Manual, Robotic Tool Changer, QC-210

Document #9620-20-B-210 Series Base Tool Changer-26

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com

B-1

Table of Contents

B. Base Tool Changer ..................................................................................................................B-3

QC-210 Series—Robotic Tool Changer

......................................................................................B-3

1. Product Overview ..................................................................................................................B-3

1.1 Master Plate Assembly ............................................................................................................. B-4

1.2 Tool Plate Assembly .................................................................................................................. B-5

1.3 Optional Modules ...................................................................................................................... B-5

2. Installation .............................................................................................................................B-6

2.1 Master Interface ......................................................................................................................... B-7

2.2 Master Plate Installation ........................................................................................................... B-8

2.3 Master Plate Removal ............................................................................................................... B-8

2.4 Tool Interface ............................................................................................................................. B-9

2.5 Tool Plate Installation (includes Bolt-Down Plate) ............................................................... B-10

2.6 Tool Plate Removal (includes Bolt-Down Plate) ....................................................................B-11

2.7 Pneumatic Requirements ....................................................................................................... B-12

2.7.1 Valve Requirements for Air Adapter Modules ................................................................B-12

2.8 Electrical Connections ............................................................................................................ B-13

2.8.1 PNP Type Lock, Unlock and RTL Sensors (-SM, -SR, -SL, -ST sensor designations) .B-13

2.8.2 NPN Type Lock, Unlock and RTL Sensors (-SP, -SE, -SU sensor designations) ..........B-13

3. Operation .............................................................................................................................B-14

3.1 Conditions for Coupling ......................................................................................................... B-15

3.2 Fail-Safe Operation ................................................................................................................. B-16

3.3 Conditions for Uncoupling ..................................................................................................... B-17

3.4 ToolIdentication .................................................................................................................... B-17

3.5 Tool Storage Considerations ................................................................................................. B-18

4. Maintenance .........................................................................................................................B-19

4.1 Preventive Maintenance ......................................................................................................... B-19

4.2 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins ....................... B-20

4.3 Pin Block Inspection and Cleaning ....................................................................................... B-22

5. Troubleshooting and Service Procedures ........................................................................B-23

5.1 Troubleshooting Procedures ................................................................................................. B-23

5.2 Service Procedures ................................................................................................................. B-24

5.2.1 Sensor Replacement Procedures .................................................................................B-24

5.2.2 V-ring Seal Replacement ...............................................................................................B-34

5.2.3 Alignment Pin Replacement ..........................................................................................B-35

ATI Technologies QC-210 User Manual

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