ATI Technologies QC-210 - Table of Contents

Manual, Robotic Tool Changer, QC-210
Document #9620-20-B-210 Series Base Tool Changer-26
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-1
Table of Contents
B. Base Tool Changer ..................................................................................................................B-3
QC-210 Series—Robotic Tool Changer
......................................................................................B-3
1. Product Overview ..................................................................................................................B-3
1.1 Master Plate Assembly ............................................................................................................. B-4
1.2 Tool Plate Assembly .................................................................................................................. B-5
1.3 Optional Modules ...................................................................................................................... B-5
2. Installation .............................................................................................................................B-6
2.1 Master Interface ......................................................................................................................... B-7
2.2 Master Plate Installation ........................................................................................................... B-8
2.3 Master Plate Removal ............................................................................................................... B-8
2.4 Tool Interface ............................................................................................................................. B-9
2.5 Tool Plate Installation (includes Bolt-Down Plate) ............................................................... B-10
2.6 Tool Plate Removal (includes Bolt-Down Plate) ....................................................................B-11
2.7 Pneumatic Requirements ....................................................................................................... B-12
2.7.1 Valve Requirements for Air Adapter Modules ................................................................B-12
2.8 Electrical Connections ............................................................................................................ B-13
2.8.1 PNP Type Lock, Unlock and RTL Sensors (-SM, -SR, -SL, -ST sensor designations) .B-13
2.8.2 NPN Type Lock, Unlock and RTL Sensors (-SP, -SE, -SU sensor designations) ..........B-13
3. Operation .............................................................................................................................B-14
3.1 Conditions for Coupling ......................................................................................................... B-15
3.2 Fail-Safe Operation ................................................................................................................. B-16
3.3 Conditions for Uncoupling ..................................................................................................... B-17
3.4 ToolIdentication .................................................................................................................... B-17
3.5 Tool Storage Considerations ................................................................................................. B-18
4. Maintenance .........................................................................................................................B-19
4.1 Preventive Maintenance ......................................................................................................... B-19
4.2 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins ....................... B-20
4.3 Pin Block Inspection and Cleaning ....................................................................................... B-22
5. Troubleshooting and Service Procedures ........................................................................B-23
5.1 Troubleshooting Procedures ................................................................................................. B-23
5.2 Service Procedures ................................................................................................................. B-24
5.2.1 Sensor Replacement Procedures .................................................................................B-24
5.2.2 V-ring Seal Replacement ...............................................................................................B-34
5.2.3 Alignment Pin Replacement ..........................................................................................B-35