Manual, Robotic Tool Changer, QC-210
Document #9620-20-B-210 Series Base Tool Changer-26
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-33
Figure 5.10—RTL Sensor Assembly Replacement using Master Cleat (R1 Sensor)
Air/Valve Adapter and
Control Module on Flat A
Connects to "R1"
M3 Socket Flat Head
Cap Screw
RTL Sensor
Flat Pack Style
(3) M5 Socket Flat Head Cap Screw
Master Cleat
9. Install the new RTL sensor, routing the cable into the cable channel of the air/valve
adapter.
10. Attach the RTL sensor cable to the R1 connector on the air adapter or control/
signal module.
11. Install the RTL sensor assembly to the Tool Changer body.
12. Apply Loctite 222 to the M3 socket at head screws. Secure the sensor to the Tool
Changer body and tighten to 60 in-ozs (0.4 Nm) using a 2 mm Allen wrench.
13. If the removed, install the (2) cable retaining tabs on the air/valve adapter and
secure with the (2) M3 socket at head cap screws. Tighten to contact using a
2 mm Allen wrench. If the removed, install the Master cleat and apply Loctite 222
to the (3) M5 socket at head cap screws. Secure the Master cleat with the (3)
M5 socket head cap screw and tighten to 28 in-lbs (3.2 Nm) using a 3 mm Allen
wrench.
14. Conrm the operation of the RTL sensor by bringing a metallic object into close
proximity to the face of the sensor and watching for the LED in the sensor cable to
light up.
NOTICE: Some control/signal modules supply power to the RTL sensors
in series. The RTL (R2) sensor will have to be switched before power is
supplied to the RTL (R1) sensor. If this is the case bring a metallic object into
close proximity of the both the RTL (R1 and R2) sensor.
Figure 5.11—RTL (R2) Sensor Cable LEDs
RTL (R2)
Yellow LED
(Switch Made)
15. Install the Master plate to the robot arm or interface plate, refer to Section 2.2—
Master Plate Installation.
16. After the procedure is complete, resume normal operation.
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