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ATI Technologies QC-210
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Manual, Robotic Tool Changer, QC-210
Document #9620-20-B-210 Series Base Tool Changer-26
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com
B-32
5.2.1.6 RTL Flat Pack Style Sensor Replacement (R1 Sensor)
Parts required: Refer to Section 6—Serviceable Parts
Tools required: 2 mm and 3 mm Allen wrench (hex key), torque wrench
Supplies required: Loctite 222
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
4. Depending on the robot and interface plate used the Tool Changer Master plate
may have to be removed. Refer to Section 2.3—Master Plate Removal.
5. Using a 2 mm Allen wrench, remove the (2) M3 socket at head cap screws and
(2) cable retaining tabs on the air/valve adapter or the (3) M5 socket at head
cap screws and Master cleat using a 3 mm Allen wrench. Refer to Figure 5.9 and
Figure 5.10.
6. Using a 2 mm Allen wrench, remove the M3 socket at head cap screw that secure
the RTL sensor assembly to the Tool Changer body.
7. Unscrew the RTL sensor cable connector from the air adapter or control/signal
module.
8. Remove the RTL sensor from the cable channel of the air/valve adapter. Discard
the removed RTL sensor.
Figure 5.9—RTL Sensor Assembly Replacement using Retaining Tabs (R1 Sensor)
Valve Adapter and Control Module on Flat A
M3 Socket Flat Head
Cap Screw
Cable Retaining Tab
RTL Sensor
Flat Pack Style
M3 Socket Flat Head Cap Screw
Connects to "R1"

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