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b maXX 3000
Baumuller b maXX 3000 User Manual
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Connecting diagrams
Instruction handbook
b maXX
BM3000, BM3200, BM3300
Document no. 5
.
11018.11
Baumüller Nürnber
g GmbH
112
of 218
7.12
Devices without intern
al ballast resistor
BM3XXX
-X
E
XX-XXX
XX-
E
-XXXXX-
Figure 47:
Connection diagram
BM3XXX-XE
(1-phase, 230
V, without internal ballast resistor)
111
113
Table of Contents
Table of Contents
3
Default Chapter
3
Dimensions BM3200, BM3300
3
1 General
7
Information on this Instruction Handbook
7
Key to Symbols
7
Limitation of Liability
8
Copyright Protection
9
Applicable Documents
9
Spare Parts
10
Disposal
10
Guarantee Provisions
10
Customer Service
10
Terms Used
10
2 Safety
11
Contents of the Instruction Handbook
11
Changes and Modifications to the Device
11
Appropriate Use
12
Responsibility of the Operating Company
13
Protective Devices
13
Training of the Personnel
14
Personal Protective Equipment
15
Special Hazards
16
Fire Fighting
17
Safety Equipment
18
Behavior in Hazardous Situations or at Accidents
18
Signs and Labels
19
Signs and Labels BM3200, BM3300
20
Signs and Labels BM3000
21
Signs and Labels BM3300 with Safety Level
22
3 Technical Data
23
Dimensions
23
Dimensions BM3000
24
Dimensions BM3200, BM3300
25
Weight
25
Operating Conditions
26
System Types
26
Requirements to the Energy Supply: Power Supply
27
Requirements to the Control Voltage / 24 V-Supply
28
Requirements to the Motor
28
Control Voltage / 24V-Supply
28
Required Environmental Conditions
29
Correction Factors at Modified Operational Conditions
30
Installation Altitude
30
Reducing of Output Power in Dependence of Altitude
30
Environmental Temperature
31
Supply Voltage
31
Output Current Dependent on Supply Voltage
31
Output Power Dependent on Supply Voltage
32
DC-Link Voltage
33
Output Current Dependent on DC-Link Voltage
33
Cooling
34
Electrical Data
35
Electrical Data BM3002
35
Electrical Data BM3X01-XT/BM3X11-XT
36
Electrical Data BM3X02-XT, BM3X03-XT, BM3X04-XT
38
Electrical Data BM3X12-XT, BM3X13-XT
40
Electrical Data BM3XXX-XE
42
Frequency-Output-Dependent Current Derating
44
Derating at a Static Inverter Frequency < 15 Hz
44
Load Cycle According to EN61800-6
45
Typical Current-Time-Diagram: Operation at Constant Load
45
Typical Current-Time-Diagram: Intermittent Load Cycle with Peak Value
45
Typical Current-Time-Diagram: Intermittent Load Cycle
46
4 Design and Function
47
Design
48
Identification of the Device
50
Part Number BM3200, BM3300
50
Part Number BM3200, BM3300 - Front
50
Type Plate
51
Type Plate Attachment BM3000
51
Type Plate Attachment BM3200, BM3300
52
Type Code
53
UL Notes
55
Display Elements BM3000
57
Display- and Operating Elements BM3200, BM3300
58
Display-/Operator Controls Controller BM3200, BM3300 Ethercat
58
Display-/Operator Controls Controller BM3200, BM3300 Canopen
60
Display-/Operator Controls Controller BM3200, BM3300 POWERLINK
61
Function of the 7-Segment Display
62
Function of the Leds H11 to H14
63
Function of the Leds H31/H32 and H41/H42
64
Settings Address Switches
66
Address Setting Canopen
70
5 Transport and Packaging
71
Safety Notes for Transport
71
What to Observe When Transporting
71
Transport Inspection
72
Unpacking
72
Disposal of the Packaging
72
6 Mounting
73
Safety Notes
73
Danger Area Near the Mechanical Mounting
75
Preparing for Mounting
76
Drilling Templates
77
Drilling Template BM3000
78
Drilling Template BM3200, BM3300
79
Mounting Instruction BM3000
80
Mount Protection Cover (Option)
82
Mounting Instruction BM3200, BM3300
83
7 Installation
85
Safety Notes
85
Hazard Areas During Electrical Installation
86
Voltage Test
87
Demands on the Electrical Power Supply
88
Requirements for the Connection Cables
88
Protection of the Device and Accordingly of the Cable
88
PE Connection and RCD Compatibility
89
Installation Requirements with Regard to EMC Stability
89
Shielding Plan
90
Shielding Connection Mounting Plate
91
Shielding Connection with Shield Sheet
91
Mounting Shield Sheet
91
Connecting the Shield
92
Wrap Shield Motor Temperature Cable Around Motor Cable
92
Tape Shield Motor Temperature Cable Around
93
Requirements for the Motor Temperature Sensors
95
Installation Procedure BM3000
96
Installation Procedure BM3200, BM3300
97
Connecting Diagrams
98
Mains Rectifier BM3000
99
BM3XXX-XT as a Compact Servo Unit (3-Phase)
100
BM3XXX as an Axis Unit
103
BM3XXX-XT as a Compact Servo Unit (Single-Phase)
108
BM3XXX-XE as Compact Servo Unit (1-Phase, 230 V)
111
Application: Power Supply Connection (3-Phase) with Energy Compensation
114
Application: DC Link Connection of Further BM3000 or of Additional Capacities
116
Connections BM3000
119
X100 Input Bridging Relay
119
Power Connections
119
Connections
120
BM3200, BM3300 Front Side
120
X1 - Service Interface
120
X2 - Digital Inputs/Outputs
121
X3 / X4 - Fieldbus Connection
122
X6 - Analog Inputs/Outputs
126
X7 - Encoder Connection
127
Connections BM3200, BM3300 on Top
133
X200 - 24V Voltage Supply
137
X202, X203, X205 - Power Supply, DC Link, Ballast Resistor Connection
138
X300 - Signal Bus
140
Connections BM3200, BM3300 at the Bottom
142
X101 - Motor Temperature
143
X102 - Safe Torque off - Option
143
X107 - Motor Connection
144
PE Connections BM3200, BM3300 Rear Panel
145
8 Operation
147
Safety Notes
147
Bridging Charge Resistance BM3000
148
Operating Concept BM3200, BM3300
149
Enable Signals
149
Monitoring
149
Service Interface
150
DC-Link Load / Switch-On Frequency of Power Supply
150
Optional Safety Function STO of BM3300
151
Safety Notes According STO Function (Safe Torque Off)
151
Safety Levels and Safety Notes
152
Function
153
Timing
154
Supply with Separate Power Supplies
154
Examples for Input Wiring
155
Fieldbus Communication
158
Ethercat
158
Varan
160
Canopen
162
Powerlink
164
9 Maintenance
165
Safety Notes
165
Environmental Conditions
165
Inspection Intervals - Maintenance Notes
166
Periodic Maintenance
167
Repairs
170
10 Troubleshooting and Fault Correction
171
Behavior in Case of Malfunctions
171
Monitoring Functions
172
Monitoring Functions
173
Error Detection
175
Troubleshooting/Error Acknowledge
175
11 Accessories and Spare Parts
177
Cables
177
Cable Power Supply-Device
177
Cable Device-Motor
178
Hybrid Cable Device-Encoder-Motor
178
Cable DC-Link
180
Cable Control Power Supply / Signals
180
Cable Signal Bus
181
Varan, Powerlink
181
Accessories - Canopen
182
Cable Service Interface
182
Encoder Cables
183
Connecting Cable for Resolver
185
Connecting Cable for Encoder with HIPERFACE
186
Connecting Cable for Encoder with Endat ® or SSI
187
Connecting Cable for Encoder with Endat ® 2.2
188
Connecting Cable for Sine/Square-Wave Incremental Encoder
190
Fuses
191
Cable Protection
191
Device Protection
191
Cable Protection and Device Protection
192
Mains Filter
193
Required Environmental Conditions Mains Filter
193
Mains Filter for 3-Phase Devices BM3XXX-XTXX
193
Mains Filter for 1-Phase Devices BM3XXX-XEXX
195
Spare Parts
196
Connectors BM3200, BM3300
196
Accessories Kit Shielding BM3200, BM3300
197
Accessories Kit Protection Cover BM3000
197
12 Shutdown, Storage
199
Safety Instructions
199
Requirements to the Executing Personnel
200
Shutdown
200
Demounting
200
Storage Conditions
201
Recommissioning
202
13 Disposal
203
Safety Regulations
203
Disposal Facilities/Authorities
205
Appendix A - Abbreviations
207
Appendixb - Declaration of Conformity
209
Table of Figures Table of Figures
213
Appendix B - Declaration of Conformity
213
Table of Figures
213
Index
215
Overview of Revisions
217
Document No. 5.11018.11 of
218
4
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Baumuller b maXX 3000 Specifications
General
Brand
Baumuller
Model
b maXX 3000
Category
Control Panel
Language
English
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