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BST CLS Pro 600 - User Manual

BST CLS Pro 600
108 pages
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Web Guiding System
Installation and
Operating Manual
CLS Pro 600
Line and Contrast Sensor
MD.323.EN.08
Translation of the Original Manual

Table of Contents

Other manuals for BST CLS Pro 600

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BST CLS Pro 600 Specifications

General IconGeneral
BrandBST
ModelCLS Pro 600
CategoryAccessories
LanguageEnglish

Summary

1 About This Document

1.1 What You Need to Know

General user responsibilities and safety observance for safe operation.

1.2 Target Group

Defines the intended audience for this operating manual.

1.3 Storage and Distribution

Guidelines for manual storage at workplace and distribution.

1.4 Meanings of the Safety Instructions and Symbols

Explains the significance of safety symbols and warnings used throughout the manual.

1 About This Document

1.4.2 Symbols

Explains symbols used for operation guidance and action requirements.

1.4.3 Operation Using Keys

Illustrates key combinations for operating the system.

1.5 More Detailed Information

Points to additional documents and online resources for more info.

2 Description

2.1 General Information

Introduces the CLS Pro 600, emphasizing safety and manual adherence.

2.2 Intended Use

Specifies the applications and purpose of the CLS Pro 600 sensor.

2 Description

2.3 System Description

Overview of the system components and their arrangement.

2.3.1 System Design

Describes the components and physical layout of the CLS Pro 600 system.

2 Description

2.3.2 Functional Principle

Explains how the sensor detects position and interacts with the controller.

2 Description

2.4 Terms Used in this Manual

Explains key terms and concepts used in the document.

2.4.1 General Information

Explains the basic layout of the control panel display windows.

2 Description

2.4.2 Set Position

Defines the set point and how it's indicated on the display.

2 Description

2.4.3 Measuring Range

Specifies the physical dimensions of the sensor's scanning area.

2.4.4 Search Area

Defines the section within the measuring area for evaluation.

2 Description

2.4.5 Status Bar

Explains where sensor and controller statuses are displayed.

2.4.6 Footer

Describes the function of the footer for operating help and parameter info.

2.4.7 First Edge; Second Edge

How to define the edge for line scanning.

2.5 Control Panel

2.5.1 Graphic Display

Describes the main screen display for parameters and menus.

2.5.2 Control Panel

Details the different key groups and their functions on the control panel.

2 Description

2.6 Safety Information

General safety precautions for installation and operation.

2 Description

2.7 Laser

Information about the laser used as a positioning aid.

2.8 Emissions

Details on the sound level emissions of the equipment.

3 Assembly

3.1 Installation Site Requirements

Specifies environmental and site conditions for installation.

3.2 Sensor Installation

Procedures for installing the sensor.

3.2.1 General Information

Introduces the process of sensor installation using holders.

3.2.2 Sensor with supplied holder

Instructions for mounting the sensor using the provided holder.

3 Assembly

3.2.3 Installing the Sensor Using a Holder Supplied by the Customer

How to mount the sensor using a customer-provided holder.

3 Assembly

3.2.4 Setting the Gap Between the Sensor and the Sensing Roller

Procedure to set the optimal gap using protective packaging.

3.2.5 Turning the Control Panel

Instructions on how to change the control panel's mounting position.

3 Assembly

3.2.6 Rotating the Control Panel

Details on how to rotate the control panel on its supporting ring.

3.3 Installing the Control Panel

3.3.1 General Information

Overview of control panel installation versions and cable extensions.

3.3.2 Dismantling the Holder

Steps to remove the holder before dismounting the control panel.

3 Assembly

3.3.3 Wall Mounting

Detailed steps for mounting the control panel on a wall.

3 Assembly

3.3.4 Console Installation

Instructions for installing the control panel in a console.

4 Installation

4.1 Fitting the Cable Connections

Safety and connection guidelines for all cables.

4.2 Sensor

Information related to the sensor's physical connections.

4.2.1 Enclosure Sockets

Details the function and layout of sensor enclosure sockets.

4 Installation

4.3 Service Indicator Displays

Information about LEDs on the sensor indicating status.

4.3.1 Bus Status LEDs

Explains the meaning and status of bus communication LEDs.

4 Installation

4.3.2 Unit Status LED

Explains the meaning of the unit status LED.

4.4 Setting the DIL Switches

Configuration of DIL switches for application-specific settings.

5 Commissioning

5 Commissioning

5.1 Menus

Overview of the menu structure and types (Main, Quick, Setup).

5.1.1 General Information

Explains menu-controlled operation and parameter organization.

5.1.2 Input Options

Details how to make entries and select options within menus.

5 Commissioning

5.1.3 Main Menu

Describes navigation and structure of the main menu.

5 Commissioning

5.2 Commissioning With a Controller

Procedures for integrating the sensor with external controllers.

5.2.1 ekrPro Com60

Instructions for commissioning with the ekrPro Com60 controller.

5 Commissioning

5.2.2 ekr 500 Plus; ekr 500 digital

Instructions for commissioning with ekr 500 Plus/digital controllers.

5.2.3 EKR 1500; CCD Line Guider and C2 M Coupler

Instructions for commissioning with EKR 1500/CCD Line Guider.

6 Operation

6.1 General Information

Overview of sensor operation and onsite setup.

6.2 Operating Display

Information on how the sensor's display changes based on mode.

6.2.1 Setup Mode Display Window

Explains the display content and symbols in setup mode.

6 Operation

6.2.2 Scanning Mode Display Window

Explains the display content and symbols in scanning mode.

6.2.3 Status Bar

Details the icons and meanings displayed in the status bar.

6 Operation

6.3 Remote Control of ekrPro Com60; ekr 500 Plus; ekr 500 digital Controllers

How to control the controller remotely via the sensor panel.

6 Operation

6.3.1 Manual Mode

Explains how to perform setup and configuration in manual mode.

6.3.2 Automatic

Describes automatic material web controlling based on selected mode.

6.3.3 Servo Center Position

How to keep the material web in the servo-center position.

6 Operation

6.3.4 Moving the Set Point Position (W-value)

Adjusting the set point position using arrow keys.

6.3.5 Moving the Guiding Device

Moving the guiding device left or right in manual mode.

6.3.6 Setting the Controller Gain

How to reset the controller gain via a specific parameter.

6 Operation

6.4 General Information

General operating principles and setup during operation.

6.4.2 Activating Line Setup; Edge Setup

How to select line or edge setup using specific keys.

6.5 Standard Operation

Overview of standard operation after selecting a job.

6.5.1 Selecting a Job

How to load and select pre-configured jobs for specific applications.

6 Operation

6.5.2 Edge Setup Mode

Step-by-step guide to setting up for edge guiding.

6 Operation

6.5.3 Line Setup Mode

Step-by-step guide to setting up for line guiding.

6 Operation

6.6 Extended Operation

Advanced operations for optimizing settings beyond pre-configured ones.

6.6.1 Change User

How to assign or change user levels for access control.

6 Operation

6.6.2 Job Administration

Procedures for saving, selecting, and deleting jobs.

6 Operation

6.6.3 Assigning User Levels to the Parameters

How to assign access rights to parameters based on user levels.

6 Operation

6.6.4 Setting up Quick Menus

Customizing quick menus for faster access to parameters.

6 Operation

6.6.5 Setup Administration

Manages saving, loading, and deleting sensor setups.

6.6.5.1 Saving a Setup

How to save current sensor configurations to setup slots.

6.6.5.2 Loading a Setup

How to load previously saved sensor configurations.

6 Operation

6.6.5.3 Deleting a Setup

How to remove unwanted saved setups from slots.

6.7 Main Menu Parameter Meanings

Explains parameters found in the main menu.

6.7.1 Configuration

Parameters for sensor, panel, and mounting settings.

6.7.1.1 \configuration\commander\

Configuration parameters for the control panel.

6 Operation

6.7.1.1 \configuration\commander\

Configuration parameters for the control panel.

6.7.1.2 \configuration\sensor\

Configuration parameters specific to the sensor.

6 Operation

6.7.1.3 \configuration\remote control ekr\

Parameters for controller remote control settings.

6 Operation

6.7.1.4 \configuration\mounting position\

Settings for defining the sensor's mounting position.

6 Operation

6.7.1.5 \configuration\edit menu configuration\

Defines menu access rights and quick menu positions.

6.7.2 Parameter

Parameters related to the measuring process.

6.7.2.1 \parameter\jobs\

Details on job administration procedures.

6 Operation

6.7.2.2 \parameter\illumination\

Parameters for setting up the sensor's illumination.

6.7.2.3 \parameter\destination\

Settings for over/underexposure in automatic mode.

6 Operation

6.7.2.4 \parameter\contrast detection\

Parameters for contrast detection settings.

6.7.2.5 \parameter\contrast tracking\

Optimizing tracking conditions for exceptional materials.

6 Operation

6.7.2.6 \parameter\plausibility check\

Parameters for checking plausibility using comparable values.

6 Operation

6.7.2.7 \parameter\adaption settings\

Settings for plausibility check using comparable values.

6.7.2.8 \parameter\splice misalignment\

Setting expected deviation for tracking splices or broken edges.

6.7.2.9 \parameter\line width tolerance\

Defining tolerance for line width checking.

6.7.2.10 \parameter\position averaging\

Applying measured value averaging for control process.

6 Operation

6.7.2.11 \parameter\recapture factor\

Defining step width for scanning after contrast loss.

6.7.2.12 \parameter\web stop detection\

Switching automatic web movement detection on/off.

6.7.3 Remote Control EKR

Setting controller's remote gain factor.

6 Operation

6.7.4 Display

Configuring how the sensor signal is displayed on the panel.

6 Operation

6.7.5 System Info

Displays general system information for equipment identification.

7 Factory Default Settings

7.1 Device Addresses

Explains pre-set device addresses for sensor and panel.

7.1.1 Sensor Device Address

Setting the sensor's device address using the rotary switch.

7 Factory Default Settings

7.1.2 Control Panel Device Address

Setting the control panel's device address using the rotary switch.

7 Factory Default Settings

7.2 Terminator Resistors

Information on internal terminator resistors for sensor and panel.

7.2.1 Sensor Terminator Resistors

How to switch the sensor's internal terminating resistor on/off.

7 Factory Default Settings

7.2.2 Control Panel Terminator Resistor

How to switch the control panel's terminating resistor on/off.

7 Factory Default Settings

7.3 Restoring Factory Default Settings

Procedure to reset all settings to factory defaults.

8 Troubleshooting; FAQ

9 Technical Data

9.1 Sensor

Technical specifications for the sensor.

9.1.1 Environmental Conditions

Specifies operating and storage temperature/humidity.

9.1.2 Power Supply

Details voltage and power consumption requirements.

9.1.3 Digital Inputs

Technical specifications for digital inputs.

9.1.4 Digital Outputs

Technical specifications for digital outputs.

9.1.5 Analogue Output

Technical specifications for analogue output.

9 Technical Data

9.1.6 Measuring Window Cover

Material specification for the measuring window cover.

9.1.7 Control Panel Interface

Technical details of the control panel interface.

9.1.8 Weight; Dimensions

Specifies the weight and dimensions of the sensor.

9.2 Control Panel

Technical specifications for the control panel.

9.2.1 Environmental Conditions

Specifies environmental conditions for the control panel.

9.2.2 Power Supply

Details the voltage for the control panel's power supply.

9.2.3 Display

Technical specifications for the control panel's LCD display.

9.2.4 Weight; Dimensions

Specifies the weight and dimensions of the control panel.

9 Technical Data

9.2.5 Space Requirement (Details in mm)

Provides detailed dimensional drawings for installation planning.

9 Technical Data

9.2.6 Plug Assignment

Details the pin assignments for control panel and controller connectors.

10 Maintenance

10.1 General Information

General safety and procedures for maintenance and cleaning.

10.2 Sensor

Instructions for cleaning and maintaining the sensor's optical components.

10.3 Control Panel

Information on cleaning the control panel casing.

11 Transport; Storage

11.1 Transport

Guidelines for shipping and transporting the equipment.

11.2 Storage

Specifies storage conditions for the sensor and control panel.

12 Decommissioning

A Appendix 1 - Commissioning as a Stand-Alone System

A1 Blockage

Describes the blockage signal and its effect on the analogue output.

A2 Control Signal

Explains the analogue output as a control signal and its interpretation.

A3 Commissioning

Steps for connecting and configuring the sensor for stand-alone mode.

A Appendix 1 - Commissioning as a Stand-Alone System

A4 Configuring the Guiding Block Output

How to configure parameters for the guiding block output.

A Appendix 1 - Commissioning as a Stand-Alone System

A5 Defining the Mounting Position

Notes on defining mounting position in stand-alone mode.

B Appendix 2 - Saving Parameters and Loading Firmware

B1 Save Parameters

Procedure for backing up system configurations and jobs via USB.

B Appendix 2 - Saving Parameters and Loading Firmware

B2.1 Loading Sensor Firmware

Steps to load new firmware onto the sensor.

B2.2 Loading Panel Firmware

Steps to load new firmware onto the control panel.

C Appendix 3 - Factory Default Settings

D Appendix 4 - BST eltromat STB 1 Connections

D Appendix 4 - BST eltromat STB 1 Connections

D1 Installation Instructions For EMC-Wiring

Step-by-step guide for installing wiring for EMC compliance.

E Appendix 5 - Teach-in Template

E Appendix 5 - Teach-in Template

E1 Aligning the Teach-In Template in Front of the CLS Pro 600

Instructions for positioning the teach-in template relative to the sensor.

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