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BST CCD CAM 100 - User Manual

BST CCD CAM 100
198 pages
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Web Guiding System
Installation and
Operating Manual
CCD CAM 100
MD.465.EN.06/1.4.x
Translation of the Original Manual

Table of Contents

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BST CCD CAM 100 Specifications

General IconGeneral
BrandBST
ModelCCD CAM 100
CategoryAccessories
LanguageEnglish

Summary

1 About This Document

1.1 What You Need to Know

Essential information for safe, simple, and successful system operation.

1.2 Target Group

Defines the intended audience for these operating instructions.

1.3 Storage and Distribution

Guidelines for storing and distributing the manual.

1.4 Safety Instructions and Symbols

Explains the meaning of safety instructions and symbols used.

1.5 More Detailed Information

Points to additional resources for comprehensive system understanding.

2 About Safety

2.1 Intended Use

Specifies the designated purpose of the CCD camera system.

2.2 Non-intended Use

Details prohibited uses and actions that deviate from intended operation.

2.3 Safety Instructions

Provides general and specific safety guidelines to prevent hazards.

2.4 Qualification of Personnel

Outlines the necessary qualifications for operating and maintaining the system.

2.5 Duties of Operating Company and Personnel

Defines responsibilities for system safety and operation.

2.6 Conduct in Danger and Accidents

Instructs on procedures to follow during emergencies and accidents.

2.7 Personal Protective Equipment

Lists required protective gear for specific tasks.

2.8 Guarantee and Liability

Covers warranty terms, disclaimers, and liability conditions.

3 Design and Function

3.1 Utilization

Describes the primary applications of the CCD camera for web guiding.

3.2 Design Overview

Details the components of a standard web guiding and measurement system.

3.3 Overview of Components

Identifies and explains the function of each physical component.

3.4 Scanning Methods

Explains the two methods used to capture contrast transitions.

3.5 Function Principle

Illustrates how the camera detects contrast transitions via a video curve.

3.6 Measuring Range

Defines the area where the camera detects contrast transitions.

3.7 Control and Display Elements

Identifies and describes the camera's user interface elements.

3.8 Accessories

Lists optional accessories available for the system.

3.9 Name Plate Information

Explains the details found on the product's name plate.

4 Technical Specifications

Ambient Conditions

Specifies the environmental operating and storage requirements.

Power Supply and Protection

Details voltage requirements and electrical protection categories.

Measuring Range Specifications

Lists parameters related to the camera's detection range.

5 Transport, Delivery and Storage

5.1 Transport and Delivery

Provides guidelines for handling and receiving the product.

5.2 Scope of Delivery

Indicates what is included in the product shipment.

5.3 Unpacking the Delivery

Step-by-step instructions for safely opening product packaging.

5.4 Storage Conditions

Specifies requirements for proper storage to maintain product integrity.

6 Installation

6.1 Safety Instructions

Crucial safety warnings and precautions for installation procedures.

6.2 Selecting Installation Location

Criteria for choosing an optimal and safe mounting site.

6.3 Space Requirement

Details the necessary physical space for installation and maintenance access.

6.4 Requirements for Optimum Measurement

Lists conditions necessary for achieving accurate measurement results.

6.5 Mounting Bracket

Covers the bracket's function, alternatives, and fixing dimensions.

6.6 Measuring Range and Distance

Explains how to determine measuring range and camera distance.

6.7 Mounting the CCD Camera

Guides on the correct alignment and positioning of the camera.

6.8 Mounting Supporting Rollers

Details how to use rollers to stabilize web movement.

6.9 Mounting the Light Box

Instructions for dimensioning and physically installing the light box.

7 Electrical Connection

7.1 Safety Instructions

Critical safety warnings related to electrical connections and power supply.

7.2 Cable Routing

Guidelines for safe and organized routing of electrical cables.

7.3 Connections Overview

Identifies and describes the camera's various connection ports.

7.4 Establishing Cable Connections

Provides instructions for standard and special cable connection configurations.

7.5 Connecting the Light Box

Details how to connect different types of light boxes to the camera or power supply.

8 Commissioning

8.1 Safety Instructions

Essential safety warnings for the commissioning phase.

8.2 Requirements for Commissioning

Lists prerequisites before starting the commissioning process.

8.3 Setting the DIL Switches

Explains how to configure basic camera settings using DIL switches.

8.4 Camera Setup Menu

Guides through camera setup options like Quick and Normal Setup.

8.5 Loading Default Settings

Describes how to restore factory default or load saved camera parameters.

8.6 Screen Display, Scan Direction, Calibration Method

Covers settings for display rotation, scan direction, and calibration methods.

8.7 Defining Network Settings

Details configuration for CAN bus and Ethernet network settings.

8.8 Checking Mounting Position

Instructions for verifying and adjusting the camera's physical alignment.

8.9 CCD Camera Alignment

Step-by-step guide for precise mechanical alignment of the camera.

8.10 Setting the Aperture

Explains how to perform automatic aperture settings for optimal exposure.

8.11 Carrying Out White Balance

Describes the procedure for calibrating color balance.

8.12 Carrying Out Scaling

Details how to calibrate the system for accurate measurement scaling.

8.13 Calibrating the CCD Camera

Provides instructions for high-resolution camera calibration using a template.

8.14 Material Thickness Compensation

Explains how to compensate for measurement errors due to material thickness.

9 Operation

9.1 Safety Instructions

Critical safety warnings for operating the CCD camera system.

9.2 Starting the System

Steps for powering on and initiating the camera's operating system.

9.3 Opening the Service Opening

Guide on accessing internal components by opening the camera housing.

9.4 Memory Card Operations

Instructions for inserting and removing the microSD memory card.

9.5 Menu Navigation

Explains how to navigate through the camera's menu system.

9.6 Operation Display

Details the information shown on the camera's main operating display.

9.7 Camera Setup Menu

Points to commissioning procedures for the CCD camera.

9.8 Application Settings Menu

Covers menus for adapting camera parameters to specific applications.

9.9 Device Settings Menu

Provides access to basic settings like network, calibration, and display options.

10 Maintenance and Cleaning

10.1 Safety Instructions

Essential safety precautions for maintenance and cleaning tasks.

10.2 Maintenance Table

Outlines recommended maintenance tasks and their intervals.

10.3 Maintenance and Cleaning Work

Detailed procedures for cleaning various camera components.

11 Accessories and Spare Parts

11.1 Order Address

Contact information for ordering BST products and services.

11.2 Accessories Overview

Lists available accessories like mounting brackets and cables.

11.2.4 Light Boxes

Details different types of light boxes and their specifications.

12 Customer Services

Contacting BST Customer Services

Information on how to contact BST for support and inquiries.

13 Shutting Down and Disposal

Disposal Guidelines

Provides information on system shutdown and environmentally sound disposal.

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