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A drill bit designed for plastic with a 60° point instead of the standard 118° or 135° point will
reduce the chance of cracking during drilling. They can be found at Mcmaster.com in their
specialty drill bit section.
Put masking tape on the front edge of the quarter window.
Open the door.
Hold the quarter window in position and slowly close the door until it touches the quarter window.
Mark the quarter window where the door window touches so that there is ⅛” clearance.
Remove the quarter window and mark the remainder of the quarter window. It should be wedge shaped.
Carefully cut the window.
Hold the window up and recheck the clearance.
Remove the window and evenly mark the window screw locations.
Drill the quarter windows using a
5
/
32
” drill bit.
Hold the window up and mark the body using a marker through the holes.
Use some of the #6 self tapping sheetmetal screws to drill/tap the body for the mounting screws, they
have the same thread.
Rear Hatch
Hatch Latch striker
Drill,
3
/
32
” drill bit, silicone, Phillips head screwdriver,
5
/
16
” wrench,
5
/
16
” hex key, file, narrow
hacksaw blade.
Rear window assembly, secondary body fastener assembly, nose/trunk fastener assembly.
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