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Factory Five Racing Type 65 Coupe - User Manual

Factory Five Racing Type 65 Coupe
442 pages
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REVISION 3J, APRIL 2013

Table of Contents

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Summary

General Information

Foreword

Introduction to the assembly manual, emphasizing the commitment and skills required for building a car.

Safety Notice

Important warnings and disclaimer regarding the inherent risks and personal responsibility in building and operating the kit car.

Safety Tips

Essential safety guidelines and best practices to follow during the car building process to prevent accidents.

How to use This Book

Guidance on effectively using the assembly manual, including an explanation of icon keys and kit differences.

What You Get

Detailed list of components included in the Factory Five Coupe kit for building the car.

What You Need

Essential major components required from a donor vehicle for the kit build.

Donor Parts and Prep

Donor Parts Selection Tips

Guidance on selecting appropriate donor parts, focusing on 87-93 Mustangs and where to find parts.

Running Gear

Key considerations and checks for selecting the engine, transmission, and rear axle from a donor vehicle.

Disassembly of a Mustang Donor for Parts

Step-by-step instructions for safely and efficiently disassembling a donor Mustang for its parts.

Chassis Assembly

Rivet Spacing Tool

Instructions on using the rivet spacing tool for mounting aluminum panels to the chassis.

Front Suspension

Detailed steps for assembling and mounting the front lower and upper control arms to the chassis.

Front Coil-Over Shock Assembly

Instructions for assembling the front coil-over shock units, including spring and shock body setup.

Spindles

Guidance on installing donor or FFR spindles, including proper mounting and torque specifications.

Front Brakes

Donor Front Brakes

Steps for preparing and installing front brake components from a donor vehicle.

Complete kit Front Brakes

Instructions for installing the complete kit front brake caliper and rotor assembly.

Solid Axle Rear Suspension

Spring Perch mounts

Procedure for mounting the rear spring perches to the chassis frame.

4 Link Rear Suspension

Steps for attaching the Mustang upper rear control arms to the rear end assembly.

Optional 3 Link Rear Suspension

Details on installing the optional 3-link rear suspension kit components.

Rear Axle installation

Guidance on safely positioning and installing the rear axle assembly onto the chassis.

Optional IRS Brakes

Driver Front Footbox Aluminum

Installation of the driver's side footbox front aluminum panel, including cutting and riveting.

Pedal Box

Procedure for preparing and mounting the pedal box assembly, including marking and drilling.

Complete kit pedal box

Detailed steps for assembling and installing the complete kit pedal box.

Accelerator Cable

87-93 Fuel Injected and Carbureted Applications

Instructions for measuring and preparing the accelerator cable for 87-93 Mustang engines.

Accelerator Pedal

Steps for attaching and adjusting the accelerator pedal to the footbox mount.

Complete kit Accelerator pedal

Detailed instructions for installing the accelerator pedal and cable assembly.

Steering System

Steering Shaft

Procedure for assembling and installing the steering shaft with bearings and mounts.

Steering Rack

Steps for mounting the steering rack to the frame, including tie rod adjustments.

Upper Steering Shaft

Instructions for sliding and securing the upper steering shaft into the lower shaft.

Cockpit Aluminum

Passenger Footbox

Procedure for drilling and marking holes for the passenger footbox top panel.

Passenger Floor

Steps for installing the passenger side floor and footbox aluminum panels.

Disassembly of the kit

Unpacking Your Kit

Guidance on unpacking the kit, inventorying parts, and working with boxes sequentially.

Body Removal

Instructions for safely removing the car body from the chassis, requiring assistance.

Aluminum Removal

Steps for carefully removing aluminum panels, warning about sharp edges.

Body Section

Weatherstrip

Information on applying weather stripping to the frame and firewall for proper body fitment.

Body Mounting

Procedure for trial fitting and positioning the body onto the chassis, emphasizing care with fiberglass edges.

Tail Lights

Instructions for cutting holes and mounting the tail lights, noting they also serve as body mounts.

Side Body Mounts

Steps for mounting the body sides to the frame, including washer usage for proper spacing.

Final Prep

Body Removal

Procedure for removing all trim, doors, windshield, and body components before painting.

Headliner Fitting

Instructions on how to cut and fit the headliner using a paper template for accuracy.

Body Painting

Notes on bodywork preparation, sanding, and curing times for paint application.

Final Assembly

Headlights

Steps for unpacking and assembling the headlight mounting components.

Headlight Alignment

Procedure for properly aiming headlights using a wall and measurements for optimal beam pattern.

Turn Signals

Instructions for screwing the amber front turn signal lights into their respective holes.

Performance Reference Material and Technical Support

Wheels and Tires

Specifications and recommendations for wheel sizes, backspacing, and tire fitment.

Performance Modifications

Overview of common modifications for increasing horsepower and improving car performance.

Gears

Discussion on changing rear axle gear ratios to improve car performance and acceleration.

EFI Engines

Explanation of the three key elements for engine power: air, fuel, and spark.

Appendix C - Optional Rear Disc Brakes

Installation instructions

Step-by-step guide for installing the 11.65" rear disc brake kit onto a Mustang 8.8 rear axle.

Appendix D - Different Donor Vehicles

1982-1986 V8 Donors

Notes on using 1982-1986 V8 Mustang donor cars, highlighting differences and compatibility issues.

1982-1993 4 Cylinder Donors

Notes on using 1982-1993 4-cylinder Mustang donor cars, detailing part compatibility.

1994 and 1995 Donors

Information regarding 1994-1995 Mustang donor parts and their compatibility with FFR kits.

Appendix E - Mustang Specifications

Special Version Mustangs with Specifications

Table detailing specifications for various Mustang models from 1979 to 1995.

Appendix F - Fluid Specifications

Engine

Recommended oil type and capacity for 302 and 4.6L engines.

Transmission

Fluid type and capacity recommendations for T-5, T-45, TKO, and T-56 transmissions.

8.8 Solid Rear Axle

Fluid type, capacity, and friction modifier for the 8.8 solid rear axle.

8.8 IRS

Fluid type, capacity, and friction modifier for the 8.8 IRS rear axle.

Appendix G - Torque Specifications

General Bolt torque specifications*

Table of SAE English and Metric bolt torque specifications for zinc-plated fasteners.

Factory Five Racing Type 65 Coupe Specifications

General IconGeneral
BrandFactory Five Racing
ModelType 65 Coupe
CategoryAutomobile
LanguageEnglish

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