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Bolt the door skin to the door frame using the 1½” long
5
/
16
” screws. If washers were used to space the
skin away from the steel don’t forget to put them on the screws.
Slowly try closing the door.
Adjust the hinge if necessary.
Handles
Remount the door handles and latch cables.
Under door aluminum
#6 nut driver, rivet tool, silicone, caulk gun, drill, ⅛” drill bit.
Secondary body fasteners
If necessary, remove the seats for easier drilling.
Position the Door Sill aluminum on top of the body and even with the edge of the 2”x 2” vertical tube.
The side going down to the floor will be angled slightly.
Use a marker and a ruler to mark the location of the rivets to hold the panel in place.
Left front door sill.
Remove the panel and spread silicon between the body and the door sill 1”x 1” tube and where the
aluminum will contact the frame and body.
Attach the aluminum panel using the #6 sheet metal screws, and drill and rivet the panel in place.
Repeat for the opposite side of the frame.
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