Heraeus Electro-Nite CasTemp Wireless - Superheat Screen Explanation

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5 June 2020 CasTemp Wireless including CasTemp Superheat Page 10

Figure 86: Overview SuperHeat System

Slave CTW

E car

Master CTW

W car

Caster plc

I/O modules

Presentation title | Author | Department6

Shroud Platform

CasTip QUBE

W Tundish Car

QUBE CTW

plc Profibus I/O

Control room pc

Remote Viewer

Manual I/O via pc (trials)

Temporary data connection with plc (trials)

Network

Enables interconnectivity between CTW

instruments and Remote Viewer applications

Wireless data link

to W car PAN ID 36

CasTip QUBE

QUBE CTW

Wireless data link

PAN ID 37

QUBE CTW

E Tundish Car

QUBE CTW

Shroud Platform

CasTip QUBE

Ethernet

hub

Shroud Platform

HMI in place on shroud platform

Control Room

TCP IP Remote Viewer displays:

dedicated HMI or pc

Main Page

Table of Contents3
Safety and Usage Notes8
General8
Qualified Personnel8
Danger Notices8
Proper Usage9
Procedures for Maintenance and Repair9
Guidelines for Handling Electrostatic Discharge9
Electrostatic Discharge9
Shipping of ESD-Sensitive Modules9
Looking after the Instrument10
Cleaning Notes10
Packaging the Instrument10
Packaging Recommendation10
Safety Regulations10
CE-Declaration of Conformity10
Wireless Transmitter / Receiver Module12
Safety12
Rohs Regulations12
WEEE Regulations12
Recycling13
Residual Risks13
System Overview14
Introduction14
Benefits14
Components14
Figure 1: Castemp Wireless QUBE CTW and Instrument Overview14
QUBE CTW Module15
Figure 2: QUBE CTW Module15
Castemp Wireless Instrument (CTW)16
Castemp Wireless User Guide16
Figure 3: Castemp Wireless Instrument (CTW)16
Figure 4: CTW User Guide16
Installing the System17
Figure 5: CTW STARTER PACK17
Figure 6 CTW Starter Pack Assembly Guide17
QUBE CTW Module Charging18
Charging on the Instrument18
Figure 7: CTW CHARGING CABLE18
Figure 8: Connecting the CTW CHARGING CABLE to the CTW Instrument18
Figure 9: CTW Instrument and QUBE CTW Module in Charging Position on Mounting Plate19
Figure 10: QUBE CTW Module with USB-C Inlet19
Charging with the Power Box20
Figure 11: Qube CTW Power Box20
Figure 12: Input and Output of Power Box20
Figure 13: Retention Clips for Input and Output Leads20
Critical Safety Information21
Figure 14: Power Box Mounting Plate21
Measuring the Temperature23
Measurement Screen in Standard Mode23
Figure 15: CTW Measurement Screen23
Pairing and Unpairing Sequences24
Figure 16: CTW Measurement Window with Large Graph24
Figure 17: Incompatible Firmware Message24
Starting a Measurement25
Glossary26
Figure 18: QUBE CTW Module29
Figure 19: CTW Start-Up Screen29
Figure 20: Castemp Wireless Progress Bar29
Figure 21: Scanning Location ID's30
Figure 22: CTW Instrument in Search Mode30
Figure 23: Instrument Has Detected a QUBE CTW Module30
Figure 24: Confirm the Correct Measuring Place31
Figure 25: Measurement Window after Pairing31
Figure 26: QUBE CTW Module after Pairing32
Figure 27: Another Pairing Procedure Is Ongoing32
Stopping a Measurement33
Figure 28: Multiple QUBE CTW Modules Detected During Pairing33
Figure 29: Confirmation of the Breaking of the Pairing33
Prevent Unpairing on the Instrument34
Figure 30: Detection of Open Circuit34
Configuration of the System35
Configuration Possibilities During a Measurement35
Figure 31: Configuration Window During a Measurement35
Figure 32: Basic Settings Window35
Editing the Application Language36
Separator36
Figure 33: Changing the Separator Settings36
Graph Settings37
Figure 34: Changing the Graph Settings37
Configuration Possibilities When no Measurement Is Ongoing38
Figure 35: Home Screen with Login38
Figure 36: Menu Selection Window38
Configuring the Temperature Parameters39
Configuring the Castemp Wireless Instrument Parameters39
Figure 37: Temperature Type Screen39
Figure 38: Instrument Settings39
SH Prediction Parameters41
Castip Parameters41
Figure 39: SH Prediction Settings41
Figure 40: Castip Settings42
Checkmate43
Database Parameters43
Figure 41: Database Settings43
LAN 1 & 2 Parameters44
Figure 42: Network Settings44
Figure 43: Network Settings with DHCP Unchecked44
Remote Viewer (Meltcontrol Set Up)45
Figure 44: Remote Viewer for Meltcontrol45
Level 2 Inputs46
Level 2 Communication48
Telegram Composer48
TCP/IP Client48
TCP-IP Server48
Figure 45: Menu Selection Window48
Figure 46: Level 2 Configuration Window49
Figure 47: Telegram Composer Main Window49
Figure 48: New Telegram Composer50
Figure 49: New Telegram Added to the List53
Figure 50: Level 2 Configuration Window54
Figure 51: Physical Device Options54
Figure 52: TCP/IP Client Configuration55
Figure 53: TCP/IP Server Configuration55
Serial Port RS23256
Figure 54: Serial Port Configuration Window56
Figure 55: Serial Port Configuration Settings56
Profibus57
Ethernet IP57
Figure 56: Profibus Configuration Window57
Figure 57: Ethernet IP Configuration Window57
Implemented Protocols as Physical Devices List58
Non Standard Protocols58
Bindings between the Protocols and the Telegrams58
Figure 58: Physical Device Window after Configuring a Number of Interfaces58
Figure 59: Level 2 Configuration Window58
Figure 60: Operation Window59
Figure 61: Level 2 Configuration Window after Configuring the Telegram and Protocol59
Telegram Output60
Other61
Transfer (of Settings)61
Figure 62: Settings' Menu61
Figure 63: Transfer of Settings61
Exporting an Instrument Settings62
Importing an Instrument Settings62
Operating System62
Figure 64: Operating System Window62
Figure 65: Operating System Ipconfig62
Upgrading Software from ≤V3 to ≥V6.4 or V5.23 to ≥V6.463
Figure 66: Operating System Ping63
Figure 67: Operating System File Explorer63
Date and Time64
Figure 68: Date and Time Seting64
Firmware Upgrade65
Figure 69: Firmware Update65
Figure 70: Firmware Update Module ID Confirmed65
Download Data66
Figure 71: Download Data Window66
License67
Close Program68
Figure 72: License Screen68
Technical Data69
Operating Specification69
Measurement Specification69
Instrument Drawings70
Instrument70
Mounting Plate70
QUBE CTW Module - Model 171
QUBE CTW Module - Model 2 - Castemp Qube Module72
Castemp Wireless Instrument Specifications73
QUBE CTW Module - Repair73
Castemp Superheat74
Castemp Superheat Introduction74
Screen Differences74
Castemp Wireless Instrument Measurement Screen in Standard Mode74
Figure 73: Standard Castemp Wireless Instrument Screen74
Castemp Wireless Instrument Measurement Screen in Castemp Superheat Mode75
Figure 74: Superheat Mode75
Figure 75: Superheat Prediction Mode75
Hardware Requirements76
Castip QUBE76
Sensor / Probe Holder and Signal Cable (CASTIP LANCE HOLDER)76
Lance Handle77
Castip Sensor77
Level 2 Communication78
Communication Protocols for Output to Plant78
Communication Protocols for Input to Castemp Superheat78
Telegram Requirements78
Telegram Timings83
Figure 76: Telegram Timings for Superheat Mode, Flow Sheet83
Telegram Output84
Profibus and Ethernet IP Set up85
Profibus Set up85
Ethernet IP Set up85
License85
Figure 77: License Screen86
Figure 78: License Is Active but will Expire Shortly86
Figure 79: License Is Expired86
Figure 80: License Is Not yet Active86
Figure 81: License File Is Invalid86
License Code87
Figure 82: License Is Not yet Valid for this Instrument87
Figure 83: License Renewal Due87
Dual System Set up89
How to Set the IP Address of the Castemp Wireless Instrument90
Figure 84: 1St Edition Model Castemp Wireless Instrument90
Figure 85: 2Nd Edition Model Castemp Wireless Instrument90
How to Set the Instrument to Slave91
How to Set up and Use the QUBE Castip91
How to Change the PAN ID of the Qube Castip91
Castip Safety Mode92
Immersion Procedure and Signalisation92
Measuring Period93
Prediction Explanation93
Figure 86: Overview Superheat System94
Superheat Screen Explained95
Figure 87: Superheat Screen Explained95
Superheat Trial Set up96
Appendices98
Appendix 1: EC Declaration of Conformity Certificates98
Appendix 2: Safety Statement102
Appendix 3: Remote Client Installation and Set up106
Appendix 4: Profibus and Ethernet IP Module Installation and Set up109
Appendix 5: Castemp Approval Form112
Appendix 6: QUBE CTW Module Repair Guide113
Appendix 7: QUBE Castip Lance Build Guide114

Heraeus Electro-Nite CasTemp Wireless - Superheat Screen Explanation

Table of Contents

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