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Heraeus Electro-Nite CasTemp Wireless - User Manual

Heraeus Electro-Nite CasTemp Wireless
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5 June 2020 CasTemp Wireless including CasTemp Superheat page I of VII
Instruction and Operating Manual
Description
CasTemp Wireless
including CasTemp
Superheat
CasTemp Wireless software V6 onwards
Document Version: 3.5
Date of Issue: 5 June 2020

Table of Contents

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Summary

Safety and Usage Notes

General Safety and Manual Overview

Provides overview of the manual and system components for qualified personnel.

Qualified Personnel Requirements

Details requirements for personnel operating or maintaining the instrument.

Danger Notices and Safety Symbols

Explains safety notices, terms (Danger, Warning, Caution), and pictograms used.

Proper Instrument Usage Guidelines

Specifies intended applications and conditions for instrument and component use.

Maintenance and Repair Procedures

Outlines procedures for maintenance and repair, emphasizing qualified personnel and safety.

Handling Electrostatic Discharge Guidelines

Provides guidelines for handling sensitive electronic modules and preventing ESD damage.

Instrument Care and Cleaning

Advises on regular checks, cleaning, and maintenance for the instrument's accuracy.

Instrument Packaging Recommendations

Details proper packaging recommendations for dispatching the measurement unit.

General Safety Regulations

States compliance requirements with VDE 0100 and electrical safety precautions.

CE-Declaration of Conformity

Lists EU directives that the instrument and modules comply with.

RoHS Regulations Compliance

Explains compliance with EU Directive 2002/95/EC regarding hazardous substances.

WEEE Regulations Compliance

Details compliance with EU Directive 2002/96/EC for waste electrical and electronic equipment.

WEEE Regulations Compliance

Details compliance with EU Directive 2002/96/EC for waste electrical and electronic equipment.

Recycling Procedures

Provides guidance on recycling electronic cards, housing, and batteries.

Residual Risks Assessment

Discusses risk assessment for QUBE CTW module failure and its impact on personnel.

System Overview

System Introduction

Introduces the CasTemp Wireless system for continuous temperature measurements in tundishes.

System Benefits

Lists the advantages of using the CasTemp Wireless system, such as ease of use and accuracy.

System Components

Details the minimum components required to start wireless temperature measurement.

QUBE CTW Module Description

Describes the QUBE CTW module, its features, and connectivity.

CasTemp Wireless Instrument (CTW)

Describes the CasTemp Wireless instrument, its housing, display, and connectivity options.

CasTemp Wireless User Guide Reference

Mentions the User Guide contains information for safe system operation.

Installing the System

QUBE CTW Module Charging Procedures

Explains the two methods for charging the QUBE CTW module battery.

Critical Safety Information for Installation

Highlights key safety information for successful installation and operation within limits.

Charging on the Instrument

Details the steps to charge the QUBE CTW module using the instrument's port.

QUBE CTW Module Charging via USB-A

Describes charging the QUBE CTW module via a USB-A inlet.

QUBE CTW Module Charging via USB-C

Describes charging the QUBE CTW module via a USB-C inlet.

Charging with the Power Box

Explains charging the QUBE CTW module using an external QUBE CTW Power Box.

Charging with the Power Box

Explains charging the QUBE CTW module using an external QUBE CTW Power Box.

Critical Safety Information for Installation

Highlights key safety information for successful installation and operation within limits.

Critical Safety Information for Installation

Highlights key safety information for successful installation and operation within limits.

Critical Safety Information for Installation

Highlights key safety information for successful installation and operation within limits.

Measuring the Temperature

Measurement Screen in Standard Mode

Describes the elements displayed on the CasTemp Wireless measurement screen in standard mode.

Measurement Screen in Standard Mode

Describes the elements displayed on the CasTemp Wireless measurement screen in standard mode.

Pairing and Unpairing Sequences

Explains the steps for pairing the instrument with a QUBE CTW module.

Pairing and Unpairing Sequences

Explains the steps for pairing the instrument with a QUBE CTW module.

Starting a Measurement Procedure

Outlines the procedure and requirements for initiating a temperature measurement.

Starting a Measurement Procedure

Outlines the procedure and requirements for initiating a temperature measurement.

Glossary of Symbols and Terms

Defines pictograms and symbols used in the User Guide documentation.

Condition Checklist for Measurement

Describes the conditions and checks required before using the equipment.

Hard Reset Procedure

Explains how to perform a hard reset on the CasTemp Wireless instrument.

QUBE CTW Module Charging Details

Details battery charge requirements for pairing and the charging procedure.

Battery LED Indicator Functionality

Explains the function and meaning of the battery LED indicator.

Measurement LED Indicator Functionality

Explains the function and meaning of the measurement LED indicator.

Initiating Discovery Messages

Describes how to initiate pairing by making the QUBE CTW module discoverable.

Setting Instrument to Search Mode

Explains how to put the CasTemp Wireless instrument into search mode for pairing.

Setting Instrument to Search Mode

Explains how to put the CasTemp Wireless instrument into search mode for pairing.

Accepting QUBE CTW Module for Pairing

Describes how to accept the detected QUBE CTW module for pairing.

Confirming Measurement Location

Explains the final step to confirm the QUBE CTW module's location with the instrument.

QUBE CTW Module in Measurement Mode

Describes the QUBE CTW module blinking in measurement mode.

Pairing Safety Mechanism

Details safety mechanisms to prevent pairing with the wrong QUBE CTW module.

Pairing Safety Mechanism

Details safety mechanisms to prevent pairing with the wrong QUBE CTW module.

Stopping a Measurement Procedure

Explains how to stop a measurement by breaking the link between the instrument and module.

Stopping Measurement via Instrument Button

Describes stopping a measurement by pressing the button on the CasTemp Wireless instrument.

Stopping Measurement via Instrument Button

Describes stopping a measurement by pressing the button on the CasTemp Wireless instrument.

Stopping Measurement via QUBE CTW Button

Explains how to stop a measurement by pressing the button on the QUBE CTW module.

Removing QUBE CTW Module

Describes how removing the module stops data reception and indicates an open circuit.

Removing QUBE CTW Module

Describes how removing the module stops data reception and indicates an open circuit.

Preventing Unpairing on Instrument

Explains how to configure the instrument to prevent accidental unpairing.

Configuration of the System

Configuration During Measurement

Details how to access and change settings while a measurement is ongoing.

Editing Application Language

Describes how to adjust the display language of the CasTemp Wireless instrument.

Separator Settings

Explains how to change the separator settings (point or comma) for the instrument.

Separator Settings

Explains how to change the separator settings (point or comma) for the instrument.

Graph Settings Adjustment

Details how to adjust graph settings, including autoscaling and axis limits.

Graph Settings Adjustment

Details how to adjust graph settings, including autoscaling and axis limits.

Configuration When No Measurement is Ongoing

Explains how to fully configure the instrument when no measurement is active.

Configuration When No Measurement is Ongoing

Explains how to fully configure the instrument when no measurement is active.

Configuring Temperature Parameters

Describes how to set temperature units and precision.

Configuring Temperature Parameters

Describes how to set temperature units and precision.

Configuring CasTemp Wireless Instrument Parameters

Details configurable instrument parameters and default settings.

Configuring CasTemp Wireless Instrument Parameters

Details configurable instrument parameters and default settings.

SH Prediction Parameters Configuration

Explains Superheat prediction parameters and their recommended settings.

SH Prediction Parameters Configuration

Explains Superheat prediction parameters and their recommended settings.

CasTip Parameters Adjustment

Describes how CasTip parameters can be adjusted to aid function.

CasTip Parameters Adjustment

Describes how CasTip parameters can be adjusted to aid function.

Checkmate Measurement Functionality

Explains the system's ability to input and send checkmate measurements.

Checkmate Measurement Functionality

Explains the system's ability to input and send checkmate measurements.

Database Parameters Configuration

Details database parameters used for optimal database usage.

Database Parameters Configuration

Details database parameters used for optimal database usage.

LAN 1 & 2 Network Parameters

Describes how to view and modify network parameters for LAN 1 and LAN 2.

LAN 1 & 2 Network Parameters

Describes how to view and modify network parameters for LAN 1 and LAN 2.

Remote Viewer (Meltcontrol Set Up)

Explains how to set up the Remote Viewer for connecting to Meltcontrol software.

Remote Viewer (Meltcontrol Set Up)

Explains how to set up the Remote Viewer for connecting to Meltcontrol software.

Level 2 Input Data Telegrams

Details the structure of data telegrams used for Level 2 communication.

Level 2 Communication

Telegram Composer Access

Describes how to access the telegram composer to configure data telegrams.

Telegram Composer Access

Describes how to access the telegram composer to configure data telegrams.

Implemented Protocols Configuration

Lists the interfaces available for communication and how to configure protocols.

Implemented Protocols Configuration

Lists the interfaces available for communication and how to configure protocols.

TCP;IP Client Configuration

Details the configuration settings for a TCP/IP client interface.

TCP;IP Client Configuration

Details the configuration settings for a TCP/IP client interface.

TCP-IP Server Configuration

Details the configuration settings for a TCP-IP server interface.

TCP-IP Server Configuration

Details the configuration settings for a TCP-IP server interface.

Serial Port RS232 Configuration

Explains how to configure the serial port (RS232) interface.

Serial Port RS232 Configuration

Explains how to configure the serial port (RS232) interface.

Profibus Interface Setup

Details the configuration settings for the Profibus interface.

Profibus Interface Setup

Details the configuration settings for the Profibus interface.

EtherNet IP Interface Setup

Details the configuration settings for the EtherNet IP interface.

EtherNet IP Interface Setup

Details the configuration settings for the EtherNet IP interface.

Implemented Protocols List

Shows the list of configured physical devices for protocols.

Implemented Protocols List

Shows the list of configured physical devices for protocols.

Non-Standard Protocols

Refers to HEN representative for details on non-standard protocols.

Binding Protocols and Telegrams

Explains how to bind data telegrams to physical devices to enable communication.

Binding Protocols and Telegrams

Explains how to bind data telegrams to physical devices to enable communication.

Telegram Output Formats

Shows the output of a telegram in various conditions (paired, not-paired, etc.).

Telegram Output Formats

Shows the output of a telegram in various conditions (paired, not-paired, etc.).

Telegram Output Formats

Shows the output of a telegram in various conditions (paired, not-paired, etc.).

Other System Features

Transferring Instrument Settings

Describes how to save and load instrument settings using a USB memory stick.

Transferring Instrument Settings

Describes how to save and load instrument settings using a USB memory stick.

Exporting Instrument Settings

Details the process for exporting instrument settings to a file.

Importing Instrument Settings

Details the process for importing instrument settings from a file.

Importing Instrument Settings

Details the process for importing instrument settings from a file.

Accessing the Operating System

Explains how to access the instrument's operating system and command prompt.

Accessing the Operating System

Explains how to access the instrument's operating system and command prompt.

Software Upgrade Procedure

Provides instructions for upgrading the instrument's software.

Software Upgrade Procedure

Provides instructions for upgrading the instrument's software.

Setting Instrument Date and Time

Explains how to set the instrument's date and time from control panel settings.

Setting Instrument Date and Time

Explains how to set the instrument's date and time from control panel settings.

QUBE CTW Module Firmware Upgrade

Details the procedure for upgrading the firmware of the QUBE CTW module.

QUBE CTW Module Firmware Upgrade

Details the procedure for upgrading the firmware of the QUBE CTW module.

QUBE CTW Module Firmware Upgrade

Details the procedure for upgrading the firmware of the QUBE CTW module.

Downloading Measurement Data

Explains how to download measurement data from the instrument.

Downloading Measurement Data

Explains how to download measurement data from the instrument.

License Management

Describes how to access the license screen and obtain license codes.

License Management

Describes how to access the license screen and obtain license codes.

Closing the Program

Notes that closing the program is not required for normal use.

Technical Data

Operating Specification

Lists the operating temperature and battery specifications for the QUBE CTW module.

Operating Specification

Lists the operating temperature and battery specifications for the QUBE CTW module.

Measurement Specification Details

Details the measurement application, input, accuracy, and data output.

Measurement Specification Details

Details the measurement application, input, accuracy, and data output.

Instrument Drawings Overview

Provides drawings of the instrument and its components.

QUBE CTW Module Model 1 Specifications

Provides drawings and specifications for QUBE CTW Module Model 1.

QUBE CTW Module Model 2 Specifications

Details changes and specifications for QUBE CTW Module Model 2.

QUBE CTW Module Model 2 Specifications

Details changes and specifications for QUBE CTW Module Model 2.

CasTemp Wireless Instrument Specifications

Lists the power, temperature, and humidity specifications for the instrument.

QUBE CTW Module Repair Reference

Refers to the guide for QUBE CTW Module repair.

CasTemp Superheat System

CasTemp Superheat Introduction

Introduces the CasTemp Superheat package for enhanced visualization and control during casting.

Screen Differences Overview

Highlights differences in the instrument screen between standard and Superheat modes.

Standard Mode Measurement Screen

Shows the CasTemp Wireless instrument screen in standard operating mode.

Superheat Mode Measurement Screen

Displays the CasTemp Wireless instrument screen in CasTemp Superheat mode.

Hardware Requirements for CasTip Setup

Lists the components required for the CasTip setup, including additions to standard Wireless.

CasTip QUBE Setup and Connection

Details the CasTip QUBE's connection and setting requirements.

Sensor Probe Holder and Signal Cable

Describes the probe holder, its contact block, and the extension cable.

Lance Handle Connection and Wiring

Explains how the lance handle connects and the wiring for the contact block.

CasTip Sensor Usage

Identifies the CasTip sensor and refers to its usage in immersion procedures.

Level 2 Communication for Superheat

Covers communication protocols and telegram requirements for CasTemp Superheat.

Protocols for Output to Plant

Lists protocols for sending data from the instrument to the plant.

Protocols for Input from Plant

Lists protocols for receiving data from the plant.

Telegram Requirements

Explains the 5 telegrams required by CasTemp Superheat and their format.

Data Formats Definition

Defines various data formats used in telegrams, like StringFormat-N and DateTimeFormat.

Data Formats Definition

Defines various data formats used in telegrams, like StringFormat-N and DateTimeFormat.

Heat Number Identification

Defines the Heat Number as a unique identifier for the steel ladle.

Time Synchronisation Procedure

Explains how CasTemp Superheat accepts time input from the PLC.

Time Synchronisation Procedure

Explains how CasTemp Superheat accepts time input from the PLC.

Ladle Empty Time Definition

Defines Ladle Empty Time as the estimated time the caster will finish with the ladle.

Critical SuperHeat Limit Configuration

Explains the Critical Superheat Limit for graphical display above measured liquidus.

Critical SuperHeat Limit Configuration

Explains the Critical Superheat Limit for graphical display above measured liquidus.

Ready to Cast Telegram

Describes the Ready to Cast telegram indicating tundish position and instrument readiness.

Telegram Timings Flowchart

Provides a flowchart for example telegram timings for receiving plant information.

Telegram Output Status

Shows telegram output in different conditions (paired, not-paired, etc.).

Telegram Output Status

Shows telegram output in different conditions (paired, not-paired, etc.).

Profibus and Ethernet IP Setup

Details the setup procedures for Profibus and Ethernet IP interfaces.

Profibus Interface Setup

Explains the Profibus setup using the Anybus module and GSD file.

Ethernet IP Interface Setup

Explains the Ethernet IP setup using the Anybus module and EDS file.

License Acquisition Procedure

Outlines the procedure to obtain a license code for the software.

License Acquisition Procedure

Outlines the procedure to obtain a license code for the software.

Dual System Setup Guide

Explains how to set up two CasTemp Wireless instruments for internal message transfer.

Setting Instrument IP Address

Details the steps to set the IP address for the CasTemp Wireless instrument.

Setting Instrument IP Address

Details the steps to set the IP address for the CasTemp Wireless instrument.

Setting Instrument to Slave Mode

Explains how to configure one instrument as a slave in a dual system setup.

QUBE CasTip Setup and Usage

Guides on setting up and using the QUBE CasTip, including safety modes.

Measuring Period Configuration

Explains the measuring period and its default setting.

Prediction Explanation

Explains the information required for CasTemp Superheat to produce predictions.

Superheat Screen Explanation

Provides an explanation of the elements displayed on the Superheat screen.

Superheat Screen Explanation

Provides an explanation of the elements displayed on the Superheat screen.

Superheat Trial Setup Guide

Guides on setting up a limited-time Superheat trial using a PC client.

Superheat Trial Setup Guide

Guides on setting up a limited-time Superheat trial using a PC client.

Superheat Trial Setup Guide

Guides on setting up a limited-time Superheat trial using a PC client.

Appendices

Appendix 1: EC Declaration of Conformity Certificates

Contains EC Declaration of Conformity certificates for the QUBE CTW.

Appendix 1: EC Declaration of Conformity Certificates

Contains EC Declaration of Conformity certificates for the QUBE CTW.

Appendix 1: EC Declaration of Conformity Certificates

Contains EC Declaration of Conformity certificates for the QUBE CTW.

Appendix 1: EC Declaration of Conformity Certificates

Contains EC Declaration of Conformity certificates for the QUBE CTW.

Appendix 2: Safety Statement

Provides a safety statement regarding the Qube CTW module's operation and potential failure scenarios.

Appendix 2: Safety Statement

Provides a safety statement regarding the Qube CTW module's operation and potential failure scenarios.

Appendix 2: Safety Statement

Provides a safety statement regarding the Qube CTW module's operation and potential failure scenarios.

Appendix 2: Safety Statement

Provides a safety statement regarding the Qube CTW module's operation and potential failure scenarios.

Appendix 3: Remote Client Installation and Setup

Details the installation and setup of the Remote Client application for viewing instruments remotely.

Appendix 3: Remote Client Installation and Setup

Details the installation and setup of the Remote Client application for viewing instruments remotely.

Appendix 3: Remote Client Installation and Setup

Details the installation and setup of the Remote Client application for viewing instruments remotely.

Appendix 3: Remote Client Installation and Setup

Details the installation and setup of the Remote Client application for viewing instruments remotely.

Appendix 4: Profibus and Ethernet IP Module Installation

Provides installation and setup details for Profibus and Ethernet IP modules.

Appendix 4: Profibus and Ethernet IP Module Installation

Provides installation and setup details for Profibus and Ethernet IP modules.

Appendix 4: Profibus and Ethernet IP Module Installation

Provides installation and setup details for Profibus and Ethernet IP modules.

Appendix 5: CasTemp Approval Form

Contains the CasTemp approval form for installation and license validation.

Appendix 6: QUBE CTW Module Repair Guide

Provides a guide for repairing QUBE CTW modules, listing parts and repair methods.

Appendix 7: QUBE CasTip Lance Build Guide

Details the build guide for the QUBE CasTip Lance, including parts and assembly instructions.

Appendix 7: QUBE CasTip Lance Build Guide

Details the build guide for the QUBE CasTip Lance, including parts and assembly instructions.

Appendix 7: QUBE CasTip Lance Build Guide

Details the build guide for the QUBE CasTip Lance, including parts and assembly instructions.

Appendix 7: QUBE CasTip Lance Build Guide

Details the build guide for the QUBE CasTip Lance, including parts and assembly instructions.

Heraeus Electro-Nite CasTemp Wireless Specifications

General IconGeneral
BrandHeraeus
ModelElectro-Nite CasTemp Wireless
CategoryLaboratory Equipment
LanguageEnglish

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