Hypertherm Powermax65 SYNC User Manual

Contents
8 810440 Service Parts and Procedures Powermax65/85 SYNC
Machine interface and RS-485 serial interface upgrade kits................................................................... 35
External cables for machine interface receptacle and RS-485 serial interface receptacle .. 36
Machine interface cables ......................................................................................................... 36
RS-485 serial interface cables................................................................................................ 37
Powermax65/85/105 SYNC labels ................................................................................................................ 38
Cartridge labels ....................................................................................................................................... 38
CSA warning label.................................................................................................................................. 39
Descriptions of warning label icons.................................................................................................... 40
Parts necessary for safety................................................................................................................................. 41
Recommended spare parts .............................................................................................................................. 42
Find replacement parts by part number......................................................................................................... 44
3 Service Procedures for the Cover, Panels, and Connectors ............................................. 47
Tools necessary for this section....................................................................................................................... 48
More tools necessary for some procedures ..................................................................................... 48
Replace the plasma power supply cover and component barrier ........................................................... 49
Remove the plasma power supply cover and component barrier................................................ 49
Install the component barrier and plasma power supply cover.................................................... 51
Replace the end panel bracket........................................................................................................................ 53
Remove the end panel bracket ............................................................................................................ 53
Install the end panel bracket................................................................................................................. 54
Loosen and attach the front panel .................................................................................................................. 55
Loosen the front panel ........................................................................................................................... 55
Attach the front panel............................................................................................................................. 56
Loosen and attach the rear panel.................................................................................................................... 57
Loosen the rear panel ............................................................................................................................ 57
Attach the rear panel of the plasma power supply.......................................................................... 58
Replace the front panel...................................................................................................................................... 59
Remove the front panel.......................................................................................................................... 59
Install the front panel .............................................................................................................................. 59
Replace the rear panel....................................................................................................................................... 60
Remove the rear panel........................................................................................................................... 60
Install the rear panel ............................................................................................................................... 63
Replace the work lead connector ................................................................................................................... 67
Remove the work lead connector........................................................................................................ 67
Install the work lead connector............................................................................................................ 67
Replace the work lead receptacle .................................................................................................................. 69
Remove the work lead receptacle....................................................................................................... 69
Install the work lead receptacle ........................................................................................................... 70
Replace the torch quick-disconnect receptacle.......................................................................................... 71
Remove the torch quick-disconnect receptacle .............................................................................. 71
Install the torch quick-disconnect receptacle .................................................................................. 73

Hypertherm Powermax65 SYNC Specifications

General

Brand	Hypertherm
Model	Powermax65 SYNC
Category	Welding System
Language	English