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IEMCA Smart 320 Tp - User Manual
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SMART 320 Tp
EN
MANUAL FOR USE AND MAINTENANCE
Rel.
1
Date
21/04/2008
Cod.
401005430
S/N
COMPILER:
Bosi Andrea
ON
APPROVAL:
Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Main Page
Copertina
1
Indice dei capitoli
5
1 GENERAL INFORMATION SMART320
7
1.1 WARRANTY CONDITIONS
8
1.2 PURPOSE OF THE MANUAL
9
1.3 MANUFACTURER AND BAR FEEDER IDENTIFICATION
10
1.4 ASSISTANCE REQUEST
11
1.5 ATTACHMENT LIST
11
2 TECHNICAL INFORMATION SMART320
13
2.1 BAR FEEDER GENERAL DESCRIPTION
14
2.2 OPERATING CYCLE
16
2.3 SAFETY DEVICES
19
2.4 SAFETY PLATES - LOCATION AND DESCRIPTION
21
2.5 VERSION DESCRIPTION
22
2.6 TECHNICAL DATA
23
2.6.1 Noise levels
27
2.7 ACCESSORIES - FOREWORD
28
2.7.1 Anti-vibration device - Description
28
2.8 DEVICE FOR SLIDING HEADSTOCK LATHES - FOREWORD
29
2.8.1 Bar/headstock synchronizing device - Description
29
2.8.2 Telescopic nose - Description
30
2.9 DEVICES FOR CAM LATHES - FOREWORD
31
2.9.1 Cam box - Description
31
2.9.2 Camshaft release device - Description
32
3 SAFETY Å’ GENERAL INFORMATION SMART320
33
3.1 GENERAL SAFETY REGULATIONS
34
3.2 HANDLING AND INSTALLATION - Safety
35
3.3 ADJUSTMENTS AND SETUP - Safety
35
3.4 USE AND OPERATION - Safety
36
3.5 BAR FEEDER MAINTENANCE - Safety
36
4 HANDLING AND INSTALLATION SMART320
37
4.1 PACKAGING
39
4.2 LIFTING
39
4.3 INSTALLATION AREA - FEATURES
41
4.4 BAR FEEDER - INSTALLATION
42
4.4.1 Backing plates and support feet - Installation
42
4.4.2 Height - Adjustment
42
4.4.3 Preliminary positioning
43
4.4.4 Sleeve - Installation
44
4.4.5 Levelling and alignment
45
4.4.6 Bar feeder fastening
49
4.5 DEVICE FOR SLIDING HEADSTOCK LATHES - INSTALLATION
50
4.5.1 Bar/headstock synchronizing device
50
4.5.2 Telescopic nose - Installation
51
4.6 DEVICES FOR CAM LATHES - INSTALLATION
52
4.6.1 Cam box
52
4.6.2 Camshaft release device
53
4.7 LUBRICATION OIL - FILLING
55
4.8 ELECTRICAL CONNECTION
56
4.8.1 THREE-PHASE POWER SUPPLY
56
4.8.2 SAFETY SIGNALS
56
4.8.2.1 EMERGENCY STOP
57
4.8.2.2 GUARD SAFETY STOP (IF PROVIDED)
57
4.8.3 FUNCTION SIGNALS
58
4.9 PNEUMATIC CONNECTION
59
4.9.1 Pneumatic system - Main components
59
4.9.2 BAR FEEDER HANDLING WITHOUT POWER SUPPLY
60
4.10 SOFTWARE PARAMETERIZATION
61
5 ADJUSTMENT AND SETUP SMART320
63
5.1 ADJUSTMENT AND SETUP - FOREWORD
64
5.2 GENERAL ADJUSTMENTS - FOREWORD
64
5.2.1 Feeding chain - Adjustment
64
5.2.2 Pressure switch - Adjustment
65
5.3 SET-UP ACCORDING TO THE BAR TO BE MACHINED
66
5.3.1 Guide channels, half-bushings, bar pusher and collet - Replacement
69
5.3.2 Bar guide plates - Adjustment
75
5.3.3 BAR PUSHER REPLACEMENT PROCEDURE
77
5.4 CAM BOX - TIMING
79
6 USE AND OPERATION SMART320
83
6.1 CONTROL DESCRIPTION
84
6.2 KEYBOARD CONTROL DESCRIPTION
87
6.3 LIGHT INDICATOR DESCRIPTION
90
6.4 BARS TO BE MACHINED - FEATURES AND PREPARATION
90
6.4.1 BARS TO BE MACHINED Å’ LOADED BARS
91
6.4.2 BARS TO BE MACHINED - PIPES
91
6.4.3 BAR STRAIGHTNESS - Measurement
92
6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START
94
6.5.1 Bar magazine - Filling
95
6.5.2 Lubrication oil - Flow adjustment
96
6.5.3 Automatic cycle start
97
6.5.4 Guide channel opening/closing procedure
99
6.5.5 Mode of performing a cycle in the STEP BY STEP function
100
6.6 BAR FEEDER STOP
101
6.7 AXIS CALIBRATION PROCEDURE
102
6.8 MACHINING CHANGE - QUICK GUIDE
103
6.8.1 Machining type change with guide channel change
103
6.8.2 Machining type change without guide change
104
7 BAR FEEDER MAINTENANCE SMART320
105
7.1 MAINTENANCE Å’ GENERAL RULES
106
7.2 SCHEDULED MAINTENANCE
107
7.2.1 Revolving tip and collet - Check
107
7.2.2 Lubricating oil - Level check
108
7.2.3 Lubricating oil - Change
109
7.2.4 Air filter unit - Check
109
8 TROUBLES Å’ CAUSES - SOLUTIONS SMART320
111
8.1 GENERAL FAILURES
112
8.2 BAR MAGAZINE Å’ Failures
112
8.3 FEEDING INTO COLLET Å’ Failures
113
8.4 BAR FEEDING - Failures
113
9 PART REPLACEMENT SMART320
115
9.1 FEEDING CHAIN Å’ REPLACEMENT
116
9.2 KEYBOARD BATTERY Å’ REPLACEMENT
116
9.3 PLC BATTERY Å’ REPLACEMENT
118
9.4 RECOMMENDED SPARE PARTS
119
9.5 Machine dismantling
119
10 GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART320
121
10.1 GUIDE CHANNELS AND BAR PUSHER - TABLE
122
10.2 REVOLVING TIP - TABLE
124
10.3 Revolving Tips øGR 7.5÷8.5 - Table
126
10.4 Revolving tips øGR 12÷27 - Table
127
11 COLLETS SMART320
129
11.1 HEXAGONAL BARS (unit of measurement "millimetres") - Table
130
11.2 SQUARE BARS (unit of measurement "millimetres") - Table
132
11.3 HEXAGONAL BARS (unit of measurement "inches") - Table
133
11.4 ROUND BARS - (unit of measurement "inches") - Table
134
11.5 CONVERSION TABLE Inches/Millimetres
135
11.6 COLLET FOR 011 BARS
137
11.7 COLLET FOR BARS - Table
137
11.8 COLLETS FOR BARS 602P
139
11.9 COLLET FOR BARS - Table
139
11.10 BORING COLLETS FOR BARS 601P
141
11.11 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table
141
11.12 EJECTORS 602P..011
143
11.13 EJECTORS Œ Guide channels ø13÷23 - Table
143
11.14 PIPE COLLETS 603P
145
11.15 PIPE COLLETS - Table
145
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IEMCA Smart 320 Tp Specifications
General
Brand
IEMCA
Model
Smart 320 Tp
Category
Industrial Equipment
Language
English
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