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Kollmorgen
Amplifier
SERVOSTAR 300
Kollmorgen SERVOSTAR 300 User Manual
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Edition
02/2017
Translation
of
the
original
instructions.
Valid
for
Hardware
Revision
04.20
SERVOSTAR
300
Digital
Servo
Amplifier
S300
Instruction
Manual
Keep
all
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as
a
product
component
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the
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of
the
product.
Pass
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manuals
to
future
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/
owners
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product.
File
sr300_e.***
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
7
About this Manual
7
Notes for the Online Edition (PDF Format)
7
Symboles Used
8
Standards Used
8
Abbreviations Used
9
2 Safety
10
You Should Pay Attention to this
10
Use as Directed
12
Prohibited Use
13
Warning Notes Placed on the Product
13
3 Handling
14
Transport
14
Packaging
14
Storage
14
Handling 3.1 Transport
14
Decommissioning
15
Maintenance and Cleaning
15
Disassemble
15
Repair
16
Disposal
16
4 Approvals
17
Conformance with UL and Cul
17
EC Conformance
18
European Directives and Standards for the Machine Builder
18
Safety Conformance (STO) According to Machine Directive
19
EAC Conformance
19
5 Package
21
Package Supplied
21
Nameplate
21
Package 5.1 Package Supplied
21
Part Number Scheme
22
6 Technical Description
23
The S300 Family of Digital Servo Amplifiers
23
Technical Data
25
Technical Data for 110/230 V (Types S3
25
Technical Data for 400/480 V (Types S3
26
Inputs / Outputs, Auxiliary Voltage
27
Connectors
27
Recommended Tightening Torques
27
Fusing
27
Ambient Conditions, Ventilation, Mounting Position
28
Conductor Cross-Sections
28
Motor Holding Brake
29
LED Display
30
Grounding System
30
Dynamic Braking (Brake Circuit)
30
Switch-On and Switch-Off Behavior
32
Behavior in Standard Operation
33
Behavior in the Event of an Error (with Standard Setting)
34
Stop-, Emergency Stop-, Emergency off Function to IEC 60204
35
Stop
35
Emergency Stop
36
Emergency off
36
Safety Function STO
37
Safety Characteristic Data
37
Safety Notes
38
Use as Directed
39
Prohibited Use
39
Technical Data and Pinning
39
Enclosure
39
Wiring
39
Functional Description
40
Control Circuit
42
Shock-Hazard Protection
44
Leakage Current
44
Residual Current Protective Device (RCD)
44
Isolating Transformers
44
7 Mechanical Installation
45
Important Notes
45
Guide to Mechanical Installation
45
Assembly
46
Dimensions
47
8 Electrical Installation
49
Important Notes
49
Guide to Electrical Installation
50
Wiring
51
Shielding Connection to the Front Panel
52
Technical Data for Connecting Cables
53
Components of a Servo System
54
Block Diagram
55
Connector Assignments
56
Connection Diagram (Overview)
57
Electrical Supply
58
Connection to Various Mains Supply Networks
58
Auxiliary Supply (X4)
59
Mains Supply Connection (X0), Three Phase
59
Mains Supply Connection (X0), Two Phase Without Neutral
59
Mains Supply Connection (X0), Single Phase with Neutral
60
DC Bus Link (X8)
61
External Brake Resistor (X8)
61
Capacitor Modules KCM (X8)
62
Motor Connection with Brake (X9)
64
Feedback Systems
65
Primary and Secondary Feedback Types
66
SFD3 (X1), Single Cable Connection
67
HIPERFACE DSL (X1), Single Cable Connection
68
Resolver (X2)
69
Sine Encoder with Biss Analog (X1)
70
Sine Encoder with Biss Digital (X1)
71
Sine Encoder with Endat 2.1 (X1)
72
Sine Encoder with Endat 2.2 (X1)
73
Sine Encoder with HIPERFACE (X1)
74
Sine Encoder with SSI (X5, X1)
75
Sine Encoder Without Data Channel (X1)
76
Sine Encoder with Hall (X1)
77
ROD (Aquadb) 5V, 1.5 Mhz (X1)
78
ROD (Aquadb) 5V, 350 Khz (X1)
79
ROD (Aquadb) 5V with Hall (X1)
80
ROD (Aquadb) 5V (X5)
81
ROD (Aquadb) 5V with Hall (X5, X1)
82
ROD (Aquadb) 24V (X3)
83
ROD (Aquadb) 24V with Hall (X3, X1)
84
SSI Encoder (X5, X1)
85
Hall Sensors (X1)
86
Electronic Gearing, Master-Slave Operation
87
Signal Source
87
Connection to Stepper Motor Controllers (Step and Direction)
88
Master-Slave Connection
89
Encoder Emulation
90
Incremental Encoder Output - a Quad B (X5)
90
SSI Encoder Output (X5)
91
Digital and Analog Inputs and Outputs
92
Analog Inputs (X3)
92
Digital Inputs (X3/X4)
93
Digital Outputs (X3)
94
RS232 Interface, PC Connection (X6)
95
Canopen Interface (X6)
96
9 Setup
97
Important Notes
97
Setup Software
98
Use as Directed
98
Software Description
98
Hardware Requirements
99
Operating Systems
99
Installation under WINDOWS
99
Quickstart
100
Preparation
100
Connect
102
Important Screen Elements
103
Setup Wizard
104
Motion Service (Jog Mode)
107
More Setup Screens
108
Multi-Axis System
109
Station Address for CAN-Bus
109
Baud Rate for CAN-Bus
109
Keypad Operation / LED Display
109
Keypad Operation
110
Status Display
110
Standard Menu
110
Advanced Menu
111
Error Messages
112
Warning Messages
113
Trouble Shooting
114
10 Expansions Cards
115
Guide to Installation of Expansion Cards
115
Expansion Card -I/O-14/08
116
Technical Data
116
Leds
116
Entering a Motion Block Number (Example)
116
Connector Assignments
117
Connection Diagram (Default)
118
Expansion Card -PROFIBUS
119
Connection Technology
119
Connection Diagram
119
Expansion Card -SERCOS
120
Leds
120
Connection Technology
120
Connection Diagram
121
Modifying the Station Address
121
Modifying the Baud Rate and Optical Power
121
Expansion Card -DEVICENET
122
Connection Technology
122
Connection Diagram
122
Combined Module/Network Status-LED
123
Setting the Station Address (Device Address)
123
Setting the Transmission Speed
123
Bus Cable
124
Expansion Card -SYNQNET
125
NODE ID Switch
125
Node LED Table
125
Synqnet Connection, Connector X21B/C (RJ-45)
125
Digital Inputs/Outputs, Connector X21A (Subd 15-Pin, Socket)
126
Connection Diagram Digital Inputs/Outputs, Connector X21A
126
Expansion Card - FB-2To1
127
Pinout
127
Wiring Example with Biss Digital (Primary) and Sincos (Secondary)
128
Expansion Module -2CAN
129
Installation
129
Connection Technology
129
Connector Assignments
130
Connection Diagram
130
Option "Ethercat
131
Node LED Table
131
Connection Diagram
131
Option "FAN", Ventilator Control
132
11 Appendix
133
Glossary
133
Order Codes
135
Index
136
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Manual
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Kollmorgen SERVOSTAR 300 Specifications
General
Brand
Kollmorgen
Model
SERVOSTAR 300
Category
Amplifier
Language
English
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