KTM 1190 RC8 EU 2008 - Checking the Transmission

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30/ENGINE - WORK ON INDIVIDUAL PARTS 115
20.28Checking the transmission
200461-01
– Check needle bearing  for damage and wear.
» If there is damage or wear:
– Change the needle bearing.
– Check the pivot points of main shaft  and countershaft  for damage and wear.
» If there is damage or wear:
– Change the main shaft and/or countershaft.
– Check the tooth profiles of main shaft  and countershaft  for damage and wear.
» If there is damage or wear:
– Change the main shaft and/or countershaft.
– Check the pivot points of idler gears  for damage and wear.
» If there is damage or wear:
– Change the idler/fixed gear pair.
– Check the shift dogs of idler gears  and fixed gears  for damage and wear.
» If there is damage or wear:
– Change the idler/fixed gear pair.
– Check the tooth faces of idler gears  and fixed gears  for damage and wear.
» If there is damage or wear:
– Change the idler/fixed gear pair.
– Check the tooth profiles of fixed gears  for damage and wear.
» If there is damage or wear:
– Change the idler/fixed gear pair.
– Check fixed gears  for smooth operation in the profile of main shaft .
» If the fixed gear does not move easily:
– Change the fixed gear or the main shaft.
– Check fixed gears  for smooth operation in the profile of countershaft .
» If the fixed gear does not move easily:
– Change the fixed gear or the countershaft.
– Check stop disks  for damage and wear.
» If there is damage or wear:
– Change the stop disk.
– Use new lock rings  in every repair job.
– Check needle bushing  for damage and wear.
» If there is damage or wear:
– Change the needle bearing.