KTM 1190 RC8 EU 2008 - 30;Assembling the Engine; Installing the Timing Chain Rails of the Left Engine Case Section; Installing the Timing Chain Rails of the Right Engine Case Section

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30/ENGINE - WORK ON INDIVIDUAL PARTS 116
20.29Assembling the main shaft
Info
Use new lock rings and new stop disks with every repair.
– Oil all parts carefully before assembling.
– Check the transmission. ( p. 115)
200460-02
– Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
– If removed, mount a new needle bushing  using a suitable tool.
– Mount needle bearing  and put on the fifth-gear idler gear  with the shifting claws facing upward.
– Mount stop disk  and a new lock ring .
– Mount the third/fourth-gear sliding gear  with the small gear wheel facing upward.
– Mount stop disk  and needle bearing .
– Put on the sixth-gear idler gear  with the shifting claws facing downward.
– Mount the second-gear fixed gear  with the collar facing downward and mount stop disk .
– Finally, check all gear wheels for smooth operation.
20.30Assembling the countershaft
Info
Use new lock rings and new stop disks with every repair.
– Oil all parts carefully before assembling.
– Check the transmission. ( p. 115)