30/ENGINE - WORK ON INDIVIDUAL PARTS 117
200462-02
– Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
– Mount needle bearing and the second-gear idler gear on the countershaft with the protruding collar facing downward.
– Mount stop disk and a new lock ring .
– Mount the sixth-gear sliding gear with the shift groove facing upward.
– Mount a new lock ring and stop disk .
– Mount needle bearing and the third-gear idler gear with the collar facing upward.
– Mount needle bearing and the fourth-gear idler gear with the collar facing downward.
– Mount stop disk and a new lock ring .
– Mount the fifth-gear sliding gear with the shift groove facing downward and stop disk .
– Mount needle bearing , first-gear idler gear with the groove facing downward and stop disk .
– Finally, check all gear wheels for smooth operation.