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KTM 1190 RC8 EU 2008 - Changing the Conrod Bearing

KTM 1190 RC8 EU 2008
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30/ENGINE - WORK ON INDIVIDUAL PARTS 97
Insert the new cold bearings into the bearing seats of the hot engine case section
and, if necessary, use a suitable press drift to push the bearing from the inside to
the outside, all the way to the stop or so it is flush.
Info
When pressing the bearing in, ensure that the engine case section is level to
prevent damage.
Only press the bearings in via the outer ring; otherwise, the bearings will be
damaged when they are pressed in.
After the engine case section has cooled, check that the bearings are firmly seated.
Info
If the bearings are not firmly seated after cooling, it is likely that they will
rotate in the engine case when warm. In this case, the engine case must be
renewed.
200449-11
Mount oil jets .
Guideline
Oil jet M6x0.75 4 Nm
(3 lbf ft)
Loctite
®
243™
Mount oil jet .
Guideline
Oil jet for clutch lubrication M6x0.75 4 Nm (3 lbf ft)
Mount and tighten screw .
Guideline
Plug, clutch lubrication M10x1 15 Nm
(11.1 lbf ft)
200450-11
Press in shaft seal rings until they are flush.
Press in the shaft seal ring of push rod .
Press drift (61229013000) ( p. 199)
200442-10
Mount studs .
Guideline
Stud, chain shaft M6 8 Nm (5.9 lbf ft)
Blow compressed air through all oil holes and check that they are clear.

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