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LS Industrial Systems SV-iV5 Series User Manual

LS Industrial Systems SV-iV5 Series
237 pages
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Table of Contents

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LS Industrial Systems SV-iV5 Series Specifications

General IconGeneral
CategoryInverter
SeriesSV-iV5
Output Voltage0-Input Voltage
Output Frequency0.1-400Hz
Frequency Range0.1-400Hz
Control MethodV/F control, Sensorless vector control
Overload Capacity150% for 60 seconds
Braking UnitBuilt-in
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheat, Ground fault
CommunicationRS485 (Modbus RTU)
Cooling MethodFan Cooling
Operating Temperature-10°C to +50°C
Storage Temperature-20°C to +65°C
Humidity5~95% RH (Non-condensing)
AltitudeUp to 1000m without derating

Summary

SAFETY INSTRUCTIONS

DANGER

Symbol indicating instant death or serious injury if instructions are not followed.

WARNING

Symbol indicating possibility of death or serious injury if instructions are not followed.

CAUTION

Symbol indicating possibility of injury or damage to property.

OPERATING PRECAUTIONS

1) Transport and Installation

Guidelines for safely carrying, installing, and handling the inverter.

2) Wiring works

Precautions related to connecting capacitors, surge filters, and radio noise filters.

3) Adjustment before starting trial operation

Instruction to check parameters before initiating trial operation.

4) Directions

Guidelines for operation, including retry function, stop key usage, and alarm reset.

Chapter 1 - Introduction

1.1 Key Features

Highlights core capabilities like vector control, auto-tuning, and encoder error detection.

1.2 Inverter Nameplate and Model

Explains the details on the inverter's nameplate and model designation.

Chapter 2 - Specification

2.1 Standard Specification

Detailed electrical specifications for 200V and 400V AC power input types.

2.2 Common Specification

General specs: inverter type, control method, accuracy, braking, input/output, environment.

Chapter 3 – Installation and Wiring

3.1 Caution on Installation

Advises on location, ambient temperature, material, humidity, and dust.

3.2 Basic Wiring

Diagrams for AC and DC power input types, main power, and control circuits.

3.3 Power Circuit Terminal

3.3.1 Power circuit terminal arrangement

Details terminal arrangements for AC power input types across different models.

3.3.2 Power circuit terminal description

Explains the function and description of power circuit terminals for AC and DC input types.

3.3.3 Cautions to be required for wiring to power circuit terminal

Crucial warnings for power wiring, capacitors, cable lengths, and wire size recommendations.

3.3.4 Main power circuit wire sizes and grounding wire size

Specifies wire sizes for main circuits and grounding based on inverter capacity and standards.

Chapter 4 - Trial Operation

4.1 Keypad Operation Overview

Explains keypad layout, keys, and LED indicators for inverter operation.

4.2 Keypad LCD Display

Details the LCD display for start-up and group displays, showing functions and descriptions.

4.3 Setting of Parameter Values

Guides on setting parameters via keypad, including saving changes.

4.4 Data Groups Overview

Lists and describes the 12 data groups for easy access via keypad.

4.5 Auto-Tuning Procedures

Explains auto-tuning importance, types, motor/encoder parameter setup, and procedures.

4.6 Pulse Encoder Check

Explains how to check forward and reverse rotation.

4.7 Operation by Keypad

Describes keypad operations for motor rotation, forward/reverse runs, and abnormal rotation causes.

4.8 Operation by Control Terminal

Details parameter settings and wiring for operation via control terminals.

Chapter 5 - Function Code Table

5.1 Display Group (DIS_[][])

Lists display codes, names, LCD, range, default for motor status, PID, faults.

5.2 Digital DIO Group (DIO_[][])

Details jump codes, multi-function input/output terminals.

5.3 Parameter Group (PAR_[][])

Covers jump codes, initialization, motor parameters, encoder settings, and auto-tuning.

5.4 Function Group (FUN_[][])

Lists function codes for speed sources, stop modes, multi-step speeds, accel/decel times, and thermal selection.

5.5 Control Group (CON_[][])

Details control modes, ASR, PID, draw, droop, torque, and speed search settings.

5.6 User Group (USR_[][])

Explains jump codes, macros, and user code definition.

5.7 Second Motor Function (2nd_[][])

Parameters for controlling a second motor, including speed, encoder, and acceleration/deceleration.

5.8 Analog AIO Group (AIO_[][])

Covers jump codes and multi-function analog input/output definitions and settings.

Chapter 6 – Function Description

Display Group (DIS_[][]) Functions

Explains DIS_00 (motor status), DIS_01-03 (user displays), DIS_04 (PID), DIS_05 (faults), DIS_06 (user group).

DIO Group (DIO_[][]) Functions

Details jump codes and multi-function input terminal definitions (P1-P7).

Multi-function Input Terminal Usage

Explains Speed-L/M/H, JOG, MOP, and Analog Hold functions using multi-function inputs.

Accel/Decel and Timing Functions

Explains accel/decel patterns, times, S-curve ratios, zero speed deceleration, and pre-excitation.

Electronic Thermal Selection

Covers functions for protecting the motor from overheating without external thermal relays.

Switching Frequency and Power ON Start

Settings for inverter switching frequency and power-on start behavior.

Restart After Fault Reset and Auto Restart

Configuration for automatic restart after faults and delay times.

Wait Time, Overspeed, and Brake Control

Settings for wait time, overspeed detection, and brake opening/closing.

Battery Operation and Input Voltage

Settings for battery-operated mode, including speed and voltage.

Control Group (CON_[][]) Functions

Details control modes, ASR, PID, draw, droop, torque, and speed search settings.

Process PID Control

Explains PID controller enable/disable, reference source, gains, limits, and output LPF.

Draw, Droop, and Torque Control

Functions for draw control, droop control characteristics, and torque control modes.

Torque Current Reference and Bias

Settings for torque current reference, torque bias, and balance.

Speed Search and User Group

Functions for restarting the motor during coasting and managing user groups.

Second Motor and Analog I/O Groups

Parameters for second motor control and analog input/output configurations.

Chapter 7 WEB Control Application

Changing to WEB Control Mode

Instructions on how to enter WEB control mode via keypad and CON_02 setting.

Loader Display and Parameter Groups

Describes the home screen and parameter groups available in WEB Control.

WEB Control Parameter Settings

Outlines compulsory and optional parameter settings for WEB control.

Diameter Initialization and Computation

Settings for initializing and computing diameter using various methods.

Tension and Speed Settings

Parameters for tension disable, maximum motor speed, and minimum effective line speed.

Winder and Tension Control Settings

Configurations for winder operation and tension control methods.

WEB PID Control Settings

Parameters for PID reference type, dancer position, PID gains, and controller types.

WEB Break and Up to Speed Settings

Functions for detecting web breakage and judging speed deviations.

Quick Stop and Jog Settings

Settings for emergency quick stop and jog operation modes.

Chapter 8 –Inspection and Replacement

Inspection Precautions and Procedures

General safety precautions for maintenance and inspection steps.

Periodical Inspection and Parts Replacement

Guidelines for regular checks and replacement of components like cooling fans and capacitors.

Chapter 9 – Troubleshooting and Maintenance

Fault Display and Monitoring

Lists protective functions, keypad displays, and how to monitor current and previous faults.

Fault Reset and Remedy

Procedures for resetting the inverter and troubleshooting common issues.

Troubleshooting Motor Rotation and Speed Issues

Steps for diagnosing and resolving problems with motor rotation and speed.

Troubleshooting Other Operational Issues

Addresses issues like motor speed not increasing, reverse rotation, and keypad malfunctions.

Chapter 10 - Option Devices

Encoder Division Option Board

Installation and wiring guide for the encoder division option board.

Encoder Division Output

Setting the division ratio for monitoring encoder pulse signals.

Chapter 11 – Accessories

Electrical Component Specifications

Lists specifications for MCCBs, ELBs, contactors, and wiring.

Input Protection and Reactors

Specifications for AC input fuses, AC reactors, and DC reactors.

Braking Resistors and Units

Guidance on selecting dynamic braking resistors, units, and wiring temperature sensors.

Chapter 12 – Dimensions

Inverter Dimensions (MD Type)

Provides dimensional data for MD type inverters in mm and inches.

Inverter Dimensions (AC/DC Power Input)

Dimensional data for various AC and DC power input models (SV055-220).

Inverter Dimensions (SV300-1600 Series)

Dimensional data for SV300-1600 series inverters.

Inverter Dimensions (SV2200 Series)

Dimensional data for SV2200 series inverters.

Inverter Dimensions (SV2800-3750 Series)

Dimensional data for SV2800-3750 series inverters.

Chapter 13. Control Block Diagram

Overall Control Block Diagram

High-level overview of the inverter's control system architecture.

Analog Input (AI0:AI1) Setpoint Configuration

Block diagram for analog input setpoint settings, gain, and bias.

Frequency/Speed Setting Control

Control block diagram for frequency and speed settings with multi-function inputs.

Drive Sequence Control

Block diagram illustrating the drive sequence based on RUN/STOP sources and rotation.

Acceleration/Deceleration Control

Block diagram for acceleration/deceleration routines and parameter selections.

Frequency/Speed Command Control

Block diagram for command control, including droop and PID settings.

Speed Control Loop

Block diagram of the speed control loop with ASR and related parameters.

Torque Reference Block Diagram

Diagram showing torque reference, limit settings, and bias.

Flux Reference Block Diagram

Block diagram for flux reference, field weakening, and motor parameters.

Angular Velocity Calculation

Block diagram illustrating angular velocity calculation and its relation to control.

Motor Control Section Diagram

Diagram of motor control, including voltage/current transformations and PI control.

MFi Output Signal Block Diagram

Diagram showing MFi output signals based on input and detection parameters.

EC DECLARATION OF CONFORMITY

Product Compliance Directives

Declaration of conformity with EU directives for electrical equipment and EMC.

Applied Specifications

Cites applied standards like EN 61800-3 and EN 50178 for compliance.

EMI / RFI POWER LINE FILTERS

Filter Installation Instructions

Steps for installing RFI filters to meet EMC directive requirements.

Filter Dimensions and Wiring

Dimensional drawings and wiring guidelines for FF and FE series filters.

Warranty

In-Warranty Service Information

Guidance on contacting LS for defective parts within the guarantee period.

Out-of-Warranty Service Information

Lists cases where the warranty is voided, even within the guarantee term.

Revision History

Revision Details

Lists revision numbers, dates, editions, and changes made to the manual.

Environmental and Disposal Information

Notes on environmental preservation and product disposal guidelines.

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