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marposs P3UP - User Manual

marposs P3UP
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Measurement system for grinding machines
INSTALLATION AND USER MANUAL
Manual code: D2P30002GF

Table of Contents

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marposs P3UP Specifications

General IconGeneral
Resolution0.1 µm
Accuracy±0.5 µm
Power Supply24 VDC
Channels1
ApplicationDimensional Gauging
DisplayLCD
Operating Temperature0°C to 40°C
OutputRS232

Summary

Product Conformance and Safety Information

European Directives and Standards

Describes product compliance with key safety and EMC directives.

RoHS and Conflict Minerals

Information on hazardous substances and conflict minerals with links.

WEEE Disposal Information

Guidelines for proper disposal of electronic equipment for users.

Product and Manufacturer Identification

Marposs Manufacturer Details

Contact, address, and location information for Marposs S.p.A.

P3 UP Equipment Specifications

Model, manual code, language, and issue details of the P3UP.

1. General Information

Foreword, Warnings, and Version

Introduction, user warnings, and original language details.

Testing, Warranty, and Support

Information on product warranty, technical support, and spare parts.

Consultation Method and Symbols

Explains manual conventions and key symbols used.

Identification Plates

Describes the location and content of the P3UP identification plate.

2. Safeties

2.1 General Safety Information

Covers directives, conformity, operator roles, PPE, and general procedures.

2.2 P3 UP Safety Information

Details authorized/unauthorized usage and residual risks specific to P3UP.

3. Shipping and Storage

3.1 General Warnings

Covers PPE, training, work equipment state, moving loads, receiving material.

3.2 Packing, Movement, and Transport

Procedures for packing, moving, transporting, and disposing of packaging.

3.3 Storage

Specifies environmental and physical conditions for storing the P3UP.

4. Installation

4.1 General Information

Prerequisites, environmental conditions, and prohibitions during installation.

4.1.1 Environmental Conditions

Details type of environment, temperature, humidity, altitude, etc.

5. General Equipment Description

5.1 Product Versions

Describes the two available P3UP versions.

5.2 Description of Connectors

Details the rear panel connectors and their functions.

5.3 General Technical Specifications

Lists key specifications like structure, power, I/O types, and EMC standards.

5.4 The Process Memories

Explains the purpose and function of process memories.

5.5 Application Examples

Illustrates typical applications of the P3UP.

6. Installation Procedure

6.1 Securing the Unit to the Machine Tool

How to physically mount the P3UP unit.

6.2 Connecting the Measurement Heads

Procedures for connecting measurement heads to the unit.

6.3 I;O Connection to the Machine Logic

Explains how to connect the unit's I/O to the machine.

6.3 I;O Connection to the Machine Logic

6.3.1 I;O Type A - Outputs with N.O. contacts relays

Details Type A I/O variants, wiring, and specs.

6.3.2 I;O Type AA - Outputs with N.O. contacts relays

Details Type AA I/O wiring and specifications.

6.3.3 I;O Type B - 24 V d.c. opto-isolated type machine I;O

Details Type B I/O wiring and specifications.

6.3.4 I;O Type C - Outputs with exchanged relays

Details Type C I/O wiring and specifications.

Connection Instructions for Machine I;O

Output Voltages up to 150 V a.c.

Connection instructions for output voltages up to 150V a.c.

Output Voltages 150-250 V a.c.

Connection instructions for output voltages between 150V and 250V a.c.

6.4 Connecting the Analogue Output

Analogue Output Connector and Signals

Details the 10-pin connector (W3) and its signals.

Adjusting Measurement Sensitivity

Explains how to adjust sensitivity using external resistors.

6.5 Power Supply and Earth Connections

Power Supply Specifications

Details voltage, power consumption, current, and inrush current.

Earth Connection Procedure

Instructions for correctly connecting the earth stud.

6.6 Switching the Unit On

Power On Procedure and Internal Test

Steps to switch on the P3UP and what happens during startup.

6.7 Measurement Head Mechanical Zero-Setting

6.7.3 Fast Zero-setting Unimar In-Process Heads with Locking Lever

Procedures for Unimar heads with a locking lever.

6.8 Cyclograms

Typical P3 UP Cyclogram Description

Explains signal timing and logic for automatic operation.

7. Operating and Using the Device

7.1 Mechanical Zero-Setting the Instrument

Describes instrument zero-setting independent of head zeroing.

7.2 P3 UP in Measurement

Details operating in measurement mode.

7.2 P3 UP in Measurement

7.2.1 Setting up the Control Points

Procedure for setting up measurement control points.

7.2.2 TIP Mode

Optional function for manual grinder adjustments.

7.2.3 Selecting the Channels

How to select measurement channels (T1, T2, Sum).

7.2.4 Zero Adjust

Explains how to perform Zero Adjust (ZADJ) and ZERO modes.

Zero Mode Execution

Details the process and feedback when Zero Mode is executed.

7.2.5 Pulse Feedback

How to use Pulse Feedback for corrections and its logic.

7.2.6 Description of the Memory Functions

Overview of installed memory functions.

7.2.6.1 Damping Memory

Filters measurement signal for stability when probes drop into interrupted sections.

7.2.6.2 Programmable Damping Memory

Filters signal based on a programmable threshold.

7.2.6.3 Continuous Sampling Memory

Filters signal for fast variations and allows blocking via I/O.

7.2.6.4 Continuous Sampling Memory (Blocked by I;O Only)

Specifically blocks measurement via I/O input signal.

7.2.6.5 Memory for Planes (Internal Synchronization)

Controls measurement for surface/distance with internal sync.

7.2.6.6 Memory for Planes (I;O Synchronization)

Controls measurement for surface/distance with I/O sync.

7.2.6.7 Stock Removal Estimate Memory

Estimates stock metal removal.

7.2.6 Dynamic Signal Processing (DYN LED)

Selects static or dynamic operating mode.

Static vs. Dynamic Mode Selection

Explains the difference and selection method.

7.3 P3 UP in Set-up Mode

7.3.1 Accessing the Programming Menu (PROG)

Steps to enter the programming menu.

Programming Parameters Overview

Lists parameters available in the programming menu.

7.3.2 Setting Up Programming Parameters (P3 UP In-Process)

7.3.2.1 IP DELAY Configuration

Defines delay between START CYCLE and measurement.

7.3.2.2 CONTROLS Parameter Setup

Defines the number of active grinder advance controls.

7.3.2.3 C-1 EN and C-1 Configuration

Enables and sets the C-1 zero control value.

7.3.2.4 TIP t1 and TIP t2 Parameters

Manages C1 control trigger times.

7.3.2.5 FBK STEP Configuration

Defines pulse feedback increment/decrement.

7.3.2.6 FBK RST Function

Enables automatic zero-setting for pulse feedback.

7.3.2.7 ADJ MODE Configuration

Locks/releases Zero Adjust in automatic mode.

7.3.2.8 ADJ INCR Configuration

Changes knob rotation direction for zero adjust.

7.3.2.9 ADJ SPED Configuration

Adjusts knob sensitivity.

7.3.2.10 DLY RTEN Configuration

Disables retraction during delay time.

7.3.2.11 RET t1 and RET t2 Parameters

Manages automatic head search after C0 trigger.

7.3.2.12 A→M SAFE Configuration

Confirmation message for AUTO to MANUAL switch.

7.3.2.13 DEFAULT Parameter

Restores parameters to default values.

7.3.2.14 P3 UP VERSION Display

Shows the software version.

7.3.2.15 DISPLAY Brightness Setting

Selects display brightness level.

7.3.3 Setting Up Programming Parameters (P3 UP with Memory)

7.3.3.1 Damping Memory Setup

Configures damping memory.

7.3.3.2 Continuous Sampling Memory Setup

Configures continuous sampling memory.

7.3.3.3 Memory for Planes Setup

Configures memory for planes.

7.3.3.4 Stock Removal Estimate Memory Setup

Configures stock removal estimate memory.

7.3.4 Closing the Program Menu

Saving Programmed Data

Confirms saving changes before exiting.

7.3.5 Programming Parameters Summary Table

Table 1: Programming Menu Parameters

Summary of parameters and their configurations.

Table 2: Direct Access Parameters (Operator)

Summary of parameters accessible by the operator.

8. Diagnostics and Maintenance

8.1 Alarms and Warnings

Describes alarm display, indication, and troubleshooting.

Alarm Descriptions and Solutions

Lists specific alarms and their corresponding solutions.

9. Routine Maintenance

9.1 Cleaning the Machine

Instructions for cleaning the electronic unit and front panel.

9.2 Cleaning the Heads

Instructions for cleaning the measurement heads.

9.3 Replacing the Knob

Procedure for replacing the front panel knob.

9.4 Extraordinary Maintenance

Notes on operations requiring authorized personnel.

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