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Pajero
Mitsubishi Pajero User Manual
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COMPONENT
SE:RVICE-STARTING
SYSTEM
INSTALLATION
1.
Clean
both
surfaces
of
starter
motor
flange
and
rear
plate.
2.
Install
starter
motor
to
engine
and
tighten
two
bolts
to
specified
torque.
1
Starter
motor
mounting
bolts.
.
.
.
.
.
.
.
.
.
.
1
.
.
.
22-3
1
Nm
(16-23
ft.lbs.)
3.
Connect
battery
cable
and
switch
wire
to
starter
motor.
4.
Connect
battery
ground
cable.
8-96
95
97
Table of Contents
Table of Contents
1
Distributor
2
General Specifications
2
Starter Motor
2
Alternator
3
Ignition Coil
3
Spark Plugs
3
Fuses
4
Ignition Switch
4
Indicator and Warning Lights
7
Seat Belt Warning Timer
7
Sensor and Switches
7
Buzzer
8
Windshield Wiper and Washer
10
Headlight Washer
11
Rear Window Wiper and Washer
11
Cigarette Lighter
12
Clock
12
Horn
12
Rear Window Defogger
12
Service Specifications
15
Fuel Gauge Unit
16
Torque Specifications
16
Battery
17
Run-Down Battery
17
Troubleshooting
17
Overcharge
20
Engine Fails to Start
21
Faulty Combustion
21
Unsmooth Idling
21
Charging Light Flickers
22
Insufficient Power
22
Overdischarge
22
Strange Sound from Alternator (Emitted by Radio)
22
Starting Motor Does Not Turn
23
Starting Motor Turns but Engine Does Not Start
23
Starting System
23
Point to Note When Checking
24
Starting Motor Turning too Slow
24
Hard Starting
25
Ignition System
25
Spark Test (When Engine Can be Cranked)
26
Engine Stalls or Misfires Occasionally
27
Knocking
27
Poor Acceleration
27
Poor Low Speed Performance (Backfining or Hard Starting)
27
Speedometer
28
Fuel Gauge and Unit
29
No Indicator Movement Incorrect Indication
29
Water Temperature Gauge and Unit
30
Inclinometer
31
Indicators and Warning Lights
32
Oil Pressure Warning Light
32
The Warning Light Does Not Illuminate When Ignition Switch Is Turned on
32
The Warning Light Remains Illuminated
33
Charging Warning Light
34
The Warning Light Does Not Go off
35
Door-Ajar Warning Light
36
The Indicator Light Does Not Illuminate When the Door Is Open
36
Brake System Warning Light
37
Brake Warning Light Does Not Light under Following Conditions
37
Brake Warning Light Does Not Light When Parking Brake Lever Is Pulled
38
Brake Warning Light Remains Lit
38
Brake Warning Light Does Not Illuminate When Brake Fluid Level Is Low
39
Fasten Seat Belt Warning Light and Buzzer
40
Fasten Seat Belt Warning Light Does Not Illuminate When Ignition Key Is Turned to "On" with Driver's Seat Belt Not Buckled
40
Sear Belt Warning Buzzer Does Not Sound When Ignition Key Is Turned to "On" with Driver's Seat Belt Not Buckled
41
Fasten Seat Belt Warning Buzzer Continues to after Driver's Seat Belt Is Fastened
42
Fasten Seat Belt Warning Light Remains Illuminated for 8 Seconds after Ignition Key Is Set to "On"
42
Lighting System
43
Headlights Do Not Illuminate in Either Upper or Lower Beams (Passing Lights Do Not Illuminate Either)
44
Position, Tail, Rear Side Marker and License Plate Lights Do Not Illuminate on Either Side
45
Both R.H. and L.H. Headlights Upper and Lower Beams Dark at All Times (Including When Passing)
46
Stop Light Does Not Elluminate
47
One of the Turn-Signal Lights or Indicator Lights Does Not Illuminate
48
Stop Light Does Not Go out
48
Turn-Signal and Hazard Lights
48
Turn-Signal Light Does Not Illuminate
49
All Lights Illuminate Without Flashing
50
All Lights Illuminate, but Lashing Is Irregular
50
Hazard Lights and Indicator Lights Do Not Illuminate
51
Windshield Wipers and Washer
52
Wipers Do Not Operate
52
Washer Does Not Operate
53
The Wipers Do Not Operate When the Washer Switch Is Turned On, but Washer Operates Properly
54
The Wipers Do Not Operate at All When the Wiper Switch Is Set to the Star Mark
55
Intermittent Time Cannot be Adjusted
56
Wipers Operate Continuously Even after Wiper Switch Is Set to the Star Mark
56
Rear Wiper Does Not Operate
57
Rear Window Washer Does Not Operate
58
The Headlight Washer Motor Does Not Operate When the Headlight Washer Switch Is Pressed
60
The Headlight Washer Motor Operates, but the Washer Fluid Does Not Spray
61
Horn Does Not Sound
62
Key-Reminder Buzzer Does Not Sound
63
Key-Reminder Buzzer Won't Stop Sounding
64
Defogger Does Not Operate
65
Power Windows
66
Poor Sensitivity
67
Radio and Stereo
67
Noise Is Produced
68
Car Stereo Insufficient Volume Poor Sound Quality
69
The Auto Reverse Does Not Function
69
No Automatic Tuning, Excessive Noise
70
No Sound
70
Poor Radio Sensitivity, Excessive Noise
71
3-Point ELR Seat Belts with Tension Reliefers
72
Seat Belt Tension Reliefer System Does Not Function When Ignition Key Is at "On"
72
Battery Visual Inspection
73
General Information
73
Service Adjustment Procedures
73
Battery
74
Charge Rate Chart
74
Charging System
74
Current Output Test
75
Handling Precautions
76
Regulated Voltage Test
76
Ignition System
77
Ignition Timing Adjustment
77
Spark Plug Cable Test
77
Spark Plug Inspection and Test
78
Spark Test Without Cranking
78
Adjustment Procedures/Component Service-Charging System
79
Removal
79
Disassembly
80
Inspection
80
Rotor
80
Rectifier
81
Stator
81
Brush Replacement
82
Installation
83
Reassembly
83
Components
84
Direct Drive Type
84
Reduction Drive Type
84
Starting System
84
Inspection (after Removal)
85
Pinion Gap Adjustment
85
Free Running Test
86
Hold-In Test of Magnetic Switch
86
Pull-In Test of Magnetic Switch
86
Return Test of Magnetic Switch
86
Disassembly-Direct Drive Type
87
Disassembly-Reduction
90
Drive Type
90
Cleaning Starter Motor Parts
92
Brushes and Springs-Replacement
93
Testing Armature for Grounding
93
Testing Armature for Short Circuit
93
Servicing Drive Unit
94
Testing Brush Holder
94
Testing Commutator Runout
94
Testing Field Coils for Grounding
94
Front and Rear Bracket Bushing-Direct Drive Type
95
Ignition System
97
Component Service Ignition System/Ignition Coil
101
Wiring Harness Locations
102
Engine Compartment-Front
103
Engine Compartment-Rear
104
Instrument Panel
105
Door
106
Floor and Roof
107
Frame
108
Back Door-Vehicles with a Rear Wiper and Washer
109
Back Door-Vehicles Without a Rear Wiper and Washer
109
Center Panel
110
Centralized Ground Points
111
Relay Mounting Locations
112
Spare Terminals
113
How to Read the Accompanying
115
Reading the Harness Diagrams
115
Connector Classifications
117
Wiring Connectors
117
Terminal Numbers
118
Front Wiring Harnesses
119
Control Wiring Harness
121
For California (Can also be Sold in Federal States)
121
Back-Up Light and 4WD Indicator Light Wiring Harness
122
Dome Light Wiring Harness
122
Center Panel Wiring Harness
123
Frame Wiring Harness-Vehicles Without a Rear Wiper and Washer
124
Frame Wiring Harness-Vehicles with a Rear Wiper and Washer
125
Back Door Wiring Harness-Vehicles Without a Rear Wiper and Washer
126
Back Door Wiring Harness-Vehicles with a Rear Wiper and Washer
127
Door Wiring Harness-Vehicles with a Rear Power Window
128
Left Side
128
Right Side
128
Air Conditioner Wiring Harness
129
Component Service-Fuses
131
Main Fusible Link
131
Sub Fusible Link
131
Fuse Block
132
Fuse Capacity Table
132
Independent Fuse
132
Key-Reminder Switch
133
Replacement of the Ignition Switch Segment
133
Meters and Gauges
134
Replacement of the Speedometer Cable
135
Fuel Gauge Continuity Test
136
Fuel Gauge Indication Test
136
Tachometer
136
Replacement of the Fuel Gauge Unit
137
Water Temperature Gauge Continuity Test
137
Water Temperature Gauge Indication Test
137
Water Temperature Gauge Unit Operation Check
137
Construction
138
Outline
138
Combined Forward or Backward and Side-To-Side Inclination
139
Forward or Backward Inclination
139
Operation
139
Side-To-Side Inclination
139
Oil Pressure Gauge and Unit
140
Oil Pressure Gauge Indication Test
140
Oil Pressure Gauge Continuity Test
141
Voltage Meter
141
Seat Belt Switch
142
Seat Belt Warning Light and Buzzer
142
Seat Belt Warning System
142
System Inspection
143
Component Service-Lighting System
144
Headlights
144
Light Control Relay
145
Lighting System
145
Pre-Aiming Instructions
145
Headlight Washer
146
Lighting Switch
146
Turn-Signal and Hazard Warning Flasher Unit
147
Dimmer Control Switch
148
Wiper Motor and Linkage
149
Inspection and Adjustment
150
Intermittent Wiper Relay
150
Windshield Washer
150
Windshield Wiper and Washer Switch Assembly (Column Switch)
151
Component Service-Rear Window Wiper and Washer
152
Rear Washer Nozzle
153
Rear Washer Tank
153
Rear Wiper and Washer Switch
153
Component Service-Headlight Washer
154
Headlight Washer Tank
154
Continuity Test
155
Headlight Washer Control Relay
155
Headlight Washer Nozzles
155
Component Service-Horn
156
Horn Adjustment
157
Component Service-Clock
158
Time Adjustment
158
Component Service-Rear Window Defogger
159
Printed Heater Lines
159
Repair
159
Rear Window Defogger Switch
160
Antenna Trimmer
161
Component Service-Radio and Stereo
161
Trimmer Adjustment
161
Noise Suppression
162
Prevention of Ignition Circuit Noise
162
Prevention of Other Circuit Noise
162
Noise Suppression Chart
163
Antenna
164
Front Speaker
164
Radio and Tape Player
164
Rear Speaker
164
Component Service-Power Window
166
Power Window Motor
167
Main Switch
168
Power Window Switch
168
Sub Switch
168
Components Service-Power Window/3-Point ELR Seat Belts with Tension Reliefers
169
Power Window Relay
169
Solenoid
169
Other manuals for Mitsubishi Pajero
Brochure
12 pages
Workshop Manual
37 pages
Workshop Manual Supplement
26 pages
5
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Mitsubishi Pajero Specifications
General
Brand
Mitsubishi
Model
Pajero
Category
Automobile
Language
English
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