Training Guide Course No. 196514
Table of Contents (Continued)
Level 2 Maintenance Training, X-1000 Dispensing Systems iv P/N 196515 (Revision A)
MODULE 2 EQUIPMENT OPERATION
Lesson 2-1 Theory of Operation ........................................................................................2-1
System Mechanics ................................................................................................... 2-2
Dispense Head ........................................................................................................ 2-2
Conveyor ................................................................................................................ 2-3
FmNT ..................................................................................................................... 2-3
Theory of Operation ................................................................................................ 2-4
Operations Flow Chart ............................................................................................. 2-5
Lesson 2-2 Dispensing System Components .....................................................................2-7
Power Manager ....................................................................................................... 2-8
Conveyor Controller................................................................................................. 2-8
Dispense Head Controller........................................................................................2-10
Computer ..............................................................................................................2-11
Main Interface PWA...........................................................................................2-11
ITI Vision Card ..................................................................................................2-11
ATI Graphics Card .............................................................................................2-12
PIO96-J Card.....................................................................................................2-12
PMAC Card........................................................................................................2-12
Servo Shelf ............................................................................................................2-15
Servo Power Transformer...................................................................................2-15
XY Servo Interface PWA.....................................................................................2-15
Servo Amplifiers ................................................................................................2-15
Low Pressure Sensor .........................................................................................2-16
DC Cooling Fan .................................................................................................2-16
Main Air Solenoid...............................................................................................2-16
Dual Action Solenoid..........................................................................................2-16
Positional Sensors ..................................................................................................2-18
Linear Encoders.................................................................................................2-18
Interface...........................................................................................................2-18
Hall Sensors ......................................................................................................2-18
Dispense Head .......................................................................................................2-19
Dispense Head Mechanics ..................................................................................2-19
Z Servo Interface...............................................................................................2-19
Lesson 2-3 Power Distribution ........................................................................................2-21
Power Manager ......................................................................................................2-22
Main Interface PWA................................................................................................2-22
XY Servo Interface .................................................................................................2-22
Computer Power Supply .........................................................................................2-23
Conveyor Controller................................................................................................2-23
Lesson 2-4 Pneumatic Distribution..................................................................................2-25
Main Air Regulator and Gauge.................................................................................2-26
Main Air Solenoid ...................................................................................................2-26
Fluid Pressure Regulator and Gauge ........................................................................2-26
Valve Pressure Regulator and Gauge .......................................................................2-27
Tooling Air Pressure Regulator and Gauge ...............................................................2-27
Dual Action Solenoid...............................................................................................2-27
Low Pressure Sensor ..............................................................................................2-28