Training Guide Course No. 196514
Table of Contents (Continued)
Level 2 Maintenance Training, X-1000 Dispensing Systems v P/N 196515 (Revision A)
Stop Pin Valve........................................................................................................2-28
Clamp/Lifter Valve ..................................................................................................2-28
Exercises ...............................................................................................................2-32
Adjusting the Main Air Pressure Regulator...........................................................2-32
Adjusting Valve, Tooling and Fluid Air Pressure Regulators...................................2-34
Adjusting Impingement Flowmeters....................................................................2-35
Digital Pressure Gauge Configuration ..................................................................2-36
Lesson 2-5 Electrical and Pneumatic Paths .....................................................................2-39
Dispensing Head Moves in X or Y-Axis .....................................................................2-40
Dispensing Head Moves in Z-Axis ............................................................................2-41
Dispensing Head Finds Home..................................................................................2-42
Dispensing Head Performs a Height Sense ...............................................................2-43
Conveyor Belt Moves ..............................................................................................2-44
Stop Pin/Clamp Bar/Lift Table Raises .......................................................................2-45
Lesson 2-6 Vision System ................................................................................................2-47
Vision System Description .......................................................................................2-48
Theory of Operation ...............................................................................................2-48
Exercises ...............................................................................................................2-50
Focusing the Camera .........................................................................................2-50
Calibrating the Camera ......................................................................................2-52
Lesson 2-7 Dispense Valves.............................................................................................2-55
DP-3000 ................................................................................................................2-56
DV-7000 ................................................................................................................2-58
DJ-2000.................................................................................................................2-60
Lesson 2-8 Conveyor Operations .....................................................................................2-63
Conveyor Configuration ..........................................................................................2-64
Stop Pins/Clamp Bars .............................................................................................2-65
SMEMA Communication ..........................................................................................2-65
Detailed Operation .................................................................................................2-65
Exercises: ..............................................................................................................2-68
Conveyor Configuration......................................................................................2-68
Checking Adjustable Width Conveyor Clearance...................................................2-70
Checking Fixed Width Conveyor Clearance ..........................................................2-71
Leveling the Conveyor .......................................................................................2-72
Rough Adjusting the Conveyor Rail Width ...........................................................2-74
Checking Upstream/Downstream SMEMA Communication ....................................2-75
Checking Overall Conveyor Component Operations..............................................2-77
Lesson 2-9 Dispensing Calibration Module......................................................................2-79
Dispensing Calibration Module Components .............................................................2-80
Dispensing Service Area Leveling and Height Adjustment..........................................2-80
Exercise:................................................................................................................2-81
Dispensing Calibration Module Leveling and Height Adjustment............................2-81
Lesson 2-10 Linear Encoders .............................................................................................2-85
Linear Encoders .....................................................................................................2-86
Linear Encoder Calibration ......................................................................................2-86