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Workshop Manual, TPD 1377E, issue 4 63
100 Series
To dismantle and to assemble (four cylinder engines) Operation 5-6
Special requirements
1 Identify position of bearing carriers on shaft.
2 Install bearing carriers on shaft ensuring oil holes align with feed holes in cylinder block.
3 Check end float clearance (A2).
Note: Ensure that the thrust washers are aligned correctly, and are fitted with their oil grooves towards the
crankshaft.
4 Check the thrust washers for wear, poor contact, look burnt, or have any other defects. Defective washers
must be renewed.
Note: Item (A1) is only used on 104-19 and 104-22 engines.
Torque Nm (lbf ft) kgf m
103-13, 103-15, 104-19, 104-22 51 (38) 5,2
End float : Clearance mm (in) Thrust washer : Thickness mm (in)
Standard Service limit Standard Service limit
0,10 - 0,40 (0.0040 - 0.0160) 0,50 (0.0197) max 2,95 - 3,00 (0.1161 - 0.1181) 2,80 (0.1102) max
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