Polaris RANGER XP 1000 2018 - Page 557

IX
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.3
Assembly View ......................................................5.30
Operation Overview ................................................. 5.5
Driven Clutch (EBS)
Assembly .............................................................5.34
Disassembly .........................................................5.31
Dynamic................................................................ 11.39
E
ECU
ETC Learn Procedure .............................. 4.27, 4.29, 4.56
Electrical ............................................. 11.39, 11.42–11.45
Service Notes ........................................................ 11.4
Service Specifications ............................................. 11.5
Special Tools......................................................... 11.5
Electrical Maintenance
Battery Replacement ..............................................2.60
Chassis / Engine Electrical Ground ............................2.61
Spark Plug Replacement .........................................2.62
Throttle Pedal Inspection .........................................2.63
Electronic Control Unit (ECU)
ECU Replacement..................................................4.27
ECU Service .........................................................4.26
Operation Overview ................................................4.26
Electronic Power Steering (EPS)
Operation ........................................................... 11.53
System Breakout.................................................. 11.54
System Diagnosing............................................... 11.53
Toubleshooting - EPS Non-Functional MIL Off ............ 11.56
Toubleshooting - EPS Non-Functional MIL On ............ 11.55
Toubleshooting - Using Digital Wrench®.................... 11.57
Electronic Throttle Body
Learn Procedure ..................................... 4.27, 4.29, 4.56
Electronic Throttle Control (ETC)
ETC Replacement ..................................................4.28
ETC Test ..............................................................4.28
Operation Overview ................................................4.28
Engine
Accessible Components ..........................................3.20
Balance Shaft Removal / Inspection ...........................3.46
Bearing Selection Identification .................................3.57
Break-In Period....................................................... 3.8
Camshaft / Bore Inspection ......................................3.31
Camshaft Installation / Timing ...................................3.76
Camshaft Removal .................................................3.29
Camshaft Sprocket Inspection...................................3.30
Combustion Chamber Cleaning.................................3.36
Connecting Rod Bearing Selction ..............................3.58
Connecting Rod Inspection.......................................3.55
Crankcase Assembly ..............................................3.67
Crankcase Disassembly / Inspection ..........................3.44
Crankcase Inspection..............................................3.49
Crankshaft Bearing Journal Inspection ........................3.47
Crankshaft Installation (1000) ...................................3.64
Crankshaft Main Bearing Selection ............................3.58
Crankshaft Removal / Inspection ...............................3.47
Cylinder / Piston Installation......................................3.62
Cylinder Head Assembly..........................................3.73
Cylinder Head Disassembly......................................3.34
Cylinder Head Installation ........................................3.74
Cylinder Head Removal ...........................................3.32
Cylinder Head War Inspection ...................................3.33
Cylinder Inspection .................................................3.50
Cylinder Removal ...................................................3.51
Flywheel Installation ...............................................3.72
Flywheel Removal ..................................................3.42
Installation ............................................................3.24
Limiting / Misfire .....................................................4.46
Lower Crankcase Preparation ...................................3.66
Mount Replacement................................................3.20
Oil Flow Chart......................................................... 3.7
Piston / Con Rod Assembly ......................................3.61
Piston Disassembly / Inspection ................................3.52
Piston Removal......................................................3.51
Piston Ring Installation ............................................3.59
Piston Ring Installed Gap .........................................3.54
Piston Ring Removal...............................................3.53
Removal...............................................................3.21
Special Tools.......................................................... 3.5
Specifications ......................................................... 3.9
Starter Drive Installation...........................................3.72
Starter One-Way Clutch Assembly .............................3.71
Starter One-Way Clutch Disassembly .........................3.43
Starter One-Way Clutch Inspection ............................3.42
Stator Cover Installation...........................................3.72
Stator Cover Removal / Inspection .............................3.40
Timing - HVAC ..................................................... 3.100
Torque Sequences ................................................. 3.11
Troubleshooting .....................................................3.98
Upper Crankcase Preparation ...................................3.59
Valve Clearance Adjustment .....................................3.81
Valve Cover Installation ...........................................3.84
Valve Cover Removal..............................................3.29
Valve Inspection.....................................................3.35
Valve Lash - Tappet Selection ...................................3.83
Valve Sealing Test ..................................................3.36
Valve Seat Reconditioning........................................3.37
Valve Spring Removal .............................................3.34
Water Pump Housing Removal..................................3.41
Engine Coolant Temp Sensor (ECT)
ECT Sensor Replacement........................................4.35
ECT Sensor Test ....................................................4.34
Operation Overview ................................................4.34
Engine Designation Number ........................................1.18
Engine Maintenance
Cam Chain Tensioner Inspection ...............................2.38
Crankcase Breather Hose Inspection..........................2.35
Cylinder Leakdown Test...........................................2.35
Oil / Filter Replacement ...........................................2.34
Oil Level Inspection ................................................2.33
Valve Clearance Inspection ......................................2.36
Engine Serial Number Location ....................................1.18
Engine, Camshaft Timing - Quick Reference ...................3.80
EPS
Torque Offset Procedure ........................................ 11.53
Error Codes, Engine ................................................ 11.18
ETC Learn Procedure .................................4.27, 4.29, 4.56
EVAP
Fuel Vent Line Routing ............................................4.12
Exhaust
Assembly View ......................................................3.19
Exhaust Maintenance
Heat Shield Inspection.............................................2.44
Spark Arrestor Inspection.........................................2.43
F
Fan Control Circuit
Bypass Test ........................................................ 11.26
Operation / Testing ............................................... 11.26
Final Drive
AWD Diagnosis......................................................7.22
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