Polaris RANGER XP 1000 2018 - Page 556

IX.2
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
C
Cab Frame
Assembly View .................................................... 10.12
Door Removal / Installation..................................... 10.22
Doors Assembly View ........................................... 10.13
Camshaft
Camshaft / Bore Inspection ......................................3.31
Installation / Timing.................................................3.76
Removal...............................................................3.29
Sprocket Inspection ................................................3.30
Camshaft Timing - Quick Reference ..............................3.80
Cargo Box
Assembly View .................................................... 10.19
Installation .......................................................... 10.24
Removal............................................................. 10.24
Charging System
Alternator Replacement ......................................... 11.35
Break Even Test................................................... 11.33
Current Draw - Key Off .......................................... 11.33
Regulator / Rectifier Operation ................................ 11.37
Stator Replacement .............................................. 11.34
Stator Tests......................................................... 11.34
Testing Flow Chart................................................ 11.38
Chassis / Main Frame
Assembly View ......................................................10.4
Check Engine Indicator............................................. 11.18
Clutch Chart .............................................................. 5.4
Combustion Chamber Cleaning....................................3.36
Connecting Rod
Assembly .............................................................3.61
Bearing Selection ...................................................3.58
Inspection.............................................................3.55
Connector.............................................................. 11.40
Continuity .............................................................. 11.41
Conversion Table ......................................................1.21
Coolant Flow Diagram ................................................3.85
Coolant Strength and Type ..........................................2.39
Cooling System
Assembly View ......................................................3.85
Bleeding Procedure ................................................3.91
Coolant Temperature Sensor .................................. 11.26
Electrical Breakout Diagram ................................... 11.25
Fan Control Circuit Bypass Test............................... 11.26
Fan Control Circuit Operation / Testing ...................... 11.26
Pressure Cap Test ..................................................3.87
Pressure Test ........................................................3.86
Specifications ........................................................3.86
Troubleshooting .....................................................3.99
Cooling System Maintenance
Coolant Level Inspection..........................................2.39
Coolant Replacement..............................................2.41
Cooling System Hose Inspection ...............................2.40
Radiator Inspection.................................................2.41
Crankcase
Assembly .............................................................3.67
Disassembly / Inspection .........................................3.44
Inspection.............................................................3.49
Lower Crankcase Preparation ...................................3.66
Upper Crankcase Preparation ...................................3.59
Crankshaft
Bearing Journal Inspection .......................................3.47
Installation (1000)...................................................3.64
Main Bearing Selection............................................3.58
Removal / Inspection...............................................3.47
Crankshaft Position Sensor (CPS)
CPS Replacement ..................................................4.32
CPS Test ..............................................................4.31
Operation Overview ................................................4.31
Current ................................................................. 11.44
Cylinder
Inspection.............................................................3.50
Installation ............................................................3.62
Misfire..................................................................4.46
Removal...............................................................3.51
Cylinder Head
Assembly .............................................................3.73
Disassembly .........................................................3.34
Installation ............................................................3.74
Removal...............................................................3.32
Warp Inspection .....................................................3.33
D
Dash
Assembly View ......................................................10.5
Panel Removal .................................................... 10.31
Decal Replacement ...................................................10.3
Decimal Equivalent Chart............................................1.24
Diagnostic Trouble Codes ...........................................4.41
Differential
Operation .............................................................. 6.7
Differential Solenoid
Circuit Operation .................................................. 11.11
Overview ............................................................ 11.11
Replacement....................................................... 11.12
Digital Wrench
Communication Errors.............................................4.49
Diagnostic Connector ..............................................4.49
Diagnostic Software Overview...................................4.48
ECU Replacement..................................................4.48
ECU Reprogramming ..............................................4.53
Feature Map..........................................................4.52
Guided Diagnostics ................................................4.48
Serial Number Location ...........................................4.50
Software Version....................................................4.48
Special Tools.........................................................4.48
Updates ...............................................................4.50
Version and Update ID ............................................4.50
Display Units, Standard/Metric ................................... 11.17
DMM .................................................................... 11.39
Doors
Assembly View .................................................... 10.13
Installation .......................................................... 10.22
Removal............................................................. 10.22
Draw .................................................................... 11.44
Drive Belt
Inspection.............................................................. 5.7
Installation ............................................................. 5.8
Removal................................................................ 5.6
Drive Clutch
Assembly .............................................................5.27
Assembly View ......................................................5.18
Bearing Inspection..................................................5.20
Button to Tower Clearance .......................................5.21
Clutch Inspection ...................................................5.22
Disassembly .........................................................5.20
Operation Overview ................................................. 5.5
Roller / Pin / Thrust Washer Inspection........................5.21
Shift Weight Inspection ............................................5.22
Spider Removal .....................................................5.21
Driven Clutch
Alignment .............................................................. 5.9
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